2008 YAMAHA XJR 1300 shock absorber

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-4
Speedometer ..................................3-5
Tachometer ....................................3-5
Multi-function display ......................3-6
Anti-theft alarm (optional) ...............3-9
Handlebar switches ........................3-9
Clutch lever ...................................3-10
Shift pedal .....................................3-11
Brake lever ...................................3-11
Brake pedal ..................................3-12
Fuel tank cap ................................3-12
Fuel ...............................................3-13
Fuel tank breather hose ................3-14
Catalytic converters ......................3-14
Seat ..............................................3-15
Helmet holder ...............................3-15
Storage compartment ...................3-16
Adjusting the front fork ..................3-16
Adjusting the shock absorber
assemblies ................................3-18Luggage strap holders ................. 3-20
EXUP system ............................... 3-21
Sidestand ..................................... 3-21
Ignition circuit cut-off system ........ 3-22
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing panels ..... 6-6
Checking the spark plugs ............... 6-7
Engine oil and oil filter element ...... 6-8
Replacing the air filter element
and cleaning the check hose .... 6-11
Checking the throttle cable
free play .................................... 6-12
Valve clearance ............................ 6-13
Tires ............................................. 6-13Cast wheels ................................. 6-16
Clutch lever .................................. 6-16
Adjusting the rear brake light
switch ....................................... 6-16
Checking the front and rear
brake pads ................................ 6-17
Checking the brake and clutch
fluid levels ................................. 6-18
Changing the brake and clutch
fluids ......................................... 6-19
Drive chain slack .......................... 6-19
Cleaning and lubricating the
drive chain ................................ 6-21
Checking and lubricating the
cables ....................................... 6-21
Checking and lubricating the
throttle grip and cable ............... 6-22
Checking and lubricating the
brake and shift pedals .............. 6-22
Checking and lubricating the
brake and clutch levers ............ 6-23
Checking and lubricating the
centerstand and sidestand ....... 6-23
Lubricating the swingarm
pivots ........................................ 6-24
Checking the front fork ................. 6-24
Checking the steering .................. 6-25
Checking the wheel bearings ....... 6-26
Battery ......................................... 6-26
Replacing the fuses ..................... 6-27
Replacing the headlight bulb ....... 6-28U5WME5E0.book Page 1 Wednesday, December 5, 2007 10:30 AM

DESCRIPTION
2-1
2
EAU10410
Left view1. Front fork compression damping force adjusting screw (page 3-16)
2. Front fork spring preload adjusting bolt (page 3-16)
3. Front fork rebound damping force adjusting screw (page 3-16)
4. Fuse box (page 6-27)
5. Main fuse (page 6-27)
6. Owner’s tool kit (page 6-1)
7. Luggage strap holder (page 3-20)
8. Seat lock/helmet holder (page 3-15/page 3-15)9. Shock absorber assembly compression damping force adjusting knob
(page 3-18)
10.Shock absorber assembly rebound damping force adjusting knob
(page 3-18)
11.Shock absorber assembly spring preload adjusting ring (page 3-18)
12.Shift pedal (page 3-11)
13.Engine oil filter element (page 6-8)U5WME5E0.book Page 1 Wednesday, December 5, 2007 10:30 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-18
3
CAUTION:
ECA10100
Never attempt to turn an adjusting
mechanism beyond the maximum orminimum settings.NOTE:Although the total number of clicks of a
damping force adjusting mechanism
may not exactly match the above spec-
ifications due to small differences in
production, the actual number of clicks
always represents the entire adjusting
range. To obtain a precise adjustment,
it would be advisable to check the num-
ber of clicks of each damping force ad-
justing mechanism and to modify thespecifications as necessary.
EAU43252
Adjusting the shock absorber
assemblies Each shock absorber assembly is
equipped with a spring preload adjust-
ing ring and rebound and compression
damping force adjusting knobs.
WARNING
EWA10210
Always adjust both shock absorber
assemblies equally, otherwise poor
handling and loss of stability mayresult.
Spring preload
Adjust the spring preload as follows.
1. Loosen the lock screw 1/2 turn
counterclockwise.2. To increase the spring preload and
thereby harden the suspension,
turn the adjusting ring in direction
(a). To decrease the spring pre-
load and thereby soften the sus-
pension, turn the adjusting ring in
direction (b).
NOTE:

Use the special wrench included in
the owner’s tool kit to make this ad-
justment.


The spring preload setting is deter-
mined by measuring distance A,
shown in the illustration. The long-
er distance A is, the higher the
spring preload; the shorter dis-
tance A is, the lower the spring
preload. With each complete turn
of the adjusting ring, distance A
changes by 1.5 mm (0.06 in).


Be sure to turn the adjusting ring
so that the lock screw is facing out-ward.
1. Lock screw
U5WME5E0.book Page 18 Wednesday, December 5, 2007 10:30 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-20
3in direction (a). To decrease the com-
pression damping force and thereby
soften the compression damping, turn
the adjusting knob in direction (b).
CAUTION:
ECA10100
Never attempt to turn an adjusting
mechanism beyond the maximum orminimum settings.NOTE:Although the total number of clicks of a
damping force adjusting mechanism
may not exactly match the above spec-
ifications due to small differences in
production, the actual number of clicks
always represents the entire adjusting
range. To obtain a precise adjustment,
it would be advisable to check the num-ber of clicks of each damping force ad-
justing mechanism and to modify the
specifications as necessary.
WARNING
EWA10230
These shock absorbers contain
highly pressurized nitrogen gas. For
proper handling read and under-
stand the following information be-
fore handling the shock absorbers.
The manufacturer cannot be held re-
sponsible for property damage or
personal injury that may result from
improper handling.

Do not tamper with or attempt to
open the gas cylinders.


Do not subject the shock ab-
sorbers to an open flame or oth-
er high heat sources, otherwise
they may explode due to exces-
sive gas pressure.


Do not deform or damage the
gas cylinders in any way, as this
will result in poor damping per-
formance.


Always have a Yamaha dealerservice the shock absorbers.
EAU43440
Luggage strap holders There are eight luggage strap holders,
two of which can be turned out for eas-
ier access.
Compression damping setting:
Minimum (soft):
20 click(s) in direction (b)*
Standard:
16 click(s) in direction (b)*
Maximum (hard):
1 click(s) in direction (b)*
* With the adjusting knob fully turned
in direction (a)
1. Luggage strap holder
U5WME5E0.book Page 20 Wednesday, December 5, 2007 10:30 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
17Brake pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
18Clutch lever pivot
shaftLubricate with silicone grease.√√√√√
19Shift pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
20Sidestand, center-
standCheck operation.
Lubricate.√√√√√
21*Sidestand switchCheck operation.√√√√√√
22*Front forkCheck operation and for oil leak-
age.√√√√
23*Shock absorber as-
sembliesCheck operation and shock ab-
sorbers for oil leakage.√√√√
24*Fuel injection sys-
temAdjust synchronization.√√√√√
25 Engine oilChange.
Check oil level and vehicle for oil
leakage.√√√√√√
26Engine oil filter ele-
mentReplace.√√√
27*Front and rear brake
switchesCheck operation.√√√√√√
28Moving parts and
cablesLubricate.√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)U5WME5E0.book Page 4 Wednesday, December 5, 2007 10:30 AM

SPECIFICATIONS
8-2
8
4th:
31/24 (1.292)
5th:
29/26 (1.115)
Chassis:Frame type:
Double cradle
Caster angle:
25.30 °
Trail:
100.0 mm (3.94 in)Front tire:Type:
Tubeless
Size:
120/70 ZR17M/C (58W)
Manufacturer/model:
DUNLOP/D252F LRear tire:Type:
Tubeless
Size:
180/55 ZR17M/C (73W)
Manufacturer/model:
DUNLOP/D252 LLoading:Maximum load:
205 kg (452 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
250 kPa (36 psi) (2.50 kgf/cm²)
Loading condition:
90–205 kg (198–452 lb)
Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
290 kPa (42 psi) (2.90 kgf/cm²)
High-speed riding:
Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
290 kPa (42 psi) (2.90 kgf/cm²)
Front wheel:Wheel type:
Cast wheel
Rim size:
17M/C x MT3.50Rear wheel:Wheel type:
Cast wheel
Rim size:
17M/C x MT5.50Front brake:Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4
Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
130.0 mm (5.12 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
110.0 mm (4.33 in)Electrical system:Ignition system:
TCI (digital)
Charging system:
AC generatorBattery:Model:
YTZ14S
Voltage, capacity:
12 V, 11.2 AhHeadlight:Bulb type:
Halogen bulb
U5WME5E0.book Page 2 Wednesday, December 5, 2007 10:30 AM

INDEXAAir filter element and check hose,
replacing and cleaning........................ 6-11
Anti-theft alarm (optional)........................ 3-9
Auxiliary light bulb, replacing ................ 6-31BBattery................................................... 6-26
Brake and clutch fluid levels,
checking ............................................. 6-18
Brake and clutch fluids, changing ......... 6-19
Brake and clutch levers, checking and
lubricating ........................................... 6-23
Brake and shift pedals, checking and
lubricating ........................................... 6-22
Brake lever ............................................ 3-11
Brake pedal ........................................... 3-12CCables, checking and lubricating .......... 6-21
Care ........................................................ 7-1
Catalytic converters .............................. 3-14
Centerstand and sidestand, checking
and lubricating .................................... 6-23
Clutch lever .................................. 3-10, 6-16DDimmer switch ........................................ 3-9
Drive chain, cleaning and lubricating .... 6-21
Drive chain slack ................................... 6-19EEngine break-in ....................................... 5-3
Engine oil and oil filter element ............... 6-8
Engine stop switch ................................ 3-10
Engine trouble warning light.................... 3-4
EXUP system ........................................ 3-21
FFront and rear brake pads, checking .... 6-17
Front fork, adjusting .............................. 3-16
Front fork, checking .............................. 6-24
Fuel....................................................... 3-13
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather hose........................ 3-14
Fuel tank cap ........................................ 3-12
Fuses, replacing ................................... 6-27HHandlebar switches ................................ 3-9
Hazard switch ....................................... 3-10
Headlight bulb, replacing ...................... 6-28
Helmet holder ....................................... 3-15
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-10IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-22
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-4
Indicator and warning lights .................... 3-4KKey identification number ....................... 9-1LLicense plate light bulb, replacing ........ 6-31
Luggage strap holders .......................... 3-20MMain switch/steering lock........................ 3-2
Matte color, caution ................................ 7-1
Model label ............................................. 9-2
Multi-function display .............................. 3-6NNeutral indicator light .............................. 3-4
OOil level warning light .............................. 3-4PPanels, removing and installing .............. 6-6
Parking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-9
Periodic maintenance and lubrication
chart ...................................................... 6-2
Pre-operation check list........................... 4-2RRear brake light switch, adjusting ......... 6-16SSafety information ................................... 1-1
Seat ....................................................... 3-15
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shock absorber assemblies,
adjusting ............................................. 3-18
Sidestand .............................................. 3-21
Spark plugs, checking ............................. 6-7
Specifications .......................................... 8-1
Speedometer........................................... 3-5
Starting the engine .................................. 5-1
Start switch............................................ 3-10
Steering, checking................................. 6-25
Storage.................................................... 7-3
Storage compartment............................ 3-16
Swingarm pivots, lubricating ................. 6-24TTachometer ............................................. 3-5
Tail/brake light ....................................... 6-30
Throttle cable free play, checking ......... 6-12
U5WME5E0.book Page 1 Wednesday, December 5, 2007 10:30 AM