TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-4
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Speedometer ..................................3-4
Fuel gauge ......................................3-4
Coolant temperature gauge ............3-5
Multi-function display ......................3-5
Handlebar switches ........................3-8
Front brake lever ............................3-9
Rear brake lever .............................3-9
Fuel tank cap ................................3-10
Fuel ...............................................3-10
Catalytic converter ........................3-11
Seat ..............................................3-11
Storage compartment ...................3-12
Storage compartment ...................3-13
Adjusting the shock absorber
assemblies ................................3-13
Luggage hook ...............................3-14
Sidestand ......................................3-14
Ignition circuit cut-off system ........3-15PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing cowlings
and panels .................................. 6-5
Checking the spark plug ................. 6-6
Engine oil ....................................... 6-7
Final transmission oil .................... 6-10
Coolant ......................................... 6-11
Air filter and V-belt case air filter
elements ................................... 6-12
Checking the throttle cable free
play ........................................... 6-13
Valve clearance ............................ 6-14
Tires ............................................. 6-14Cast wheels ................................. 6-16
Front and rear brake lever free
play ........................................... 6-16
Checking the front and rear brake
pads .......................................... 6-17
Checking the brake fluid level ...... 6-17
Changing the brake fluid .............. 6-18
Checking and lubricating the
cables ....................................... 6-19
Checking and lubricating the
throttle grip and cable ............... 6-19
Lubricating the front and rear
brake levers .............................. 6-19
Checking and lubricating the
centerstand and sidestand ....... 6-20
Checking the front fork ................. 6-20
Checking the steering .................. 6-21
Checking the wheel bearings ....... 6-22
Battery ......................................... 6-22
Replacing the fuses ..................... 6-23
Replacing a headlight bulb .......... 6-24
Replacing a front turn signal light
bulb ........................................... 6-26
Replacing a tail/brake light bulb or
a rear turn signal light bulb ....... 6-27
Replacing the license plate light
bulb ........................................... 6-28
Replacing an auxiliary light
bulb ........................................... 6-28
Troubleshooting ........................... 6-28
Troubleshooting charts ................ 6-29U16PE0E0.book Page 1 Tuesday, May 8, 2007 10:26 AM
DESCRIPTION
2-1
2
EAU10410
Left view
1
2 3 4 5 87 9
6
1. Rear storage compartment (page 3-13)
2. Shock absorber assembly spring preload adjusting ring (page 3-13)
3. Final transmission oil filler cap (page 6-10)
4. Air filter element (page 6-12)
5. V-belt case air filter element (page 6-12)
6. Engine oil filter element (page 6-7)
7. Sidestand (page 3-14, 6-20)
8. Coolant level check window (page 6-11)9. Front brake pads (page 6-17)
U16PE0E0.book Page 1 Tuesday, May 8, 2007 10:26 AM
OPERATION AND IMPORTANT RIDING POINTS
5-4
5
EAU16830
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1000 km (600 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1000 km (600 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAUM2280
0–500 km (0–300 mi)
Avoid prolonged operation above 1/3
throttle.
500–1000 km (300–600 mi)
Avoid prolonged operation above 1/2
throttle.
CAUTION:
ECAM1090
After 1000 km (600 mi) of operation,
the engine oil and final transmission
oil must be changed, and the engineoil filter element replaced.
1000 km (600 mi) and beyond
The vehicle can now be operated nor-
mally.CAUTION:
ECA10270
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealercheck the vehicle.
EAU17212
Parking When parking, stop the engine, and
then remove the key from the main
switch.
WARNING
EWA10310
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them.
Do not park on a slope or on soft
ground, otherwise the vehiclemay overturn.
CAUTION:
ECA10380
Never park in an area where there
are fire hazards such as grass orother flammable materials.
U16PE0E0.book Page 4 Tuesday, May 8, 2007 10:26 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
10*TiresCheck tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√ √
11*Wheel bearingsCheck bearing for looseness or damage.√√√√
12*Steering bearingsCheck bearing play and steering for roughness.√√√√√
Lubricate with lithium-soap-based grease. Every 24000 km
13*Chassis fastenersMake sure that all nuts, bolts and screws are properly
tightened.√√√√ √
14 Sidestand, centerstandCheck operation.
Lubricate.√√√√ √
15*Sidestand switchCheck operation.√√√√√ √
16*Front forkCheck operation and for oil leakage.√√√√
17*Shock absorber assem-
bliesCheck operation and shock absorbers for oil leakage.√√√√
18*Fuel injectionCheck engine idle speed.√√√√√ √
19 Engine oilChange. (See page 3-3.)√When the oil change indicator light comes
on (5000 km after the initial 1000 km and
every 6000 km thereafter)
Check oil level and vehicle for oil leakage. Every 3000 km√
20 Engine oil filter elementReplace.√√√
21*Cooling systemCheck coolant level and vehicle for coolant leakage.√√√√ √
Change. Every 3 years
22 Final transmission oilCheck vehicle for oil leakage.√√ √
Change.√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 6 12 18 24
U16PE0E0.book Page 3 Tuesday, May 8, 2007 10:26 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-8
6
NOTE:The engine oil should be between theminimum and maximum level marks.
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
5. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
To change the engine oil (with or
without oil filter element replace-
ment)
1. Start the engine, warm it up for
several minutes, and then turn it
off.2. Place an oil pan under the engine
to collect the used oil.
3. Remove the engine oil filler cap
and the engine oil drain bolt to
drain the oil from the crankcase.
4. Check the drain bolt washer for
damage and replace it if neces-
sary.
NOTE:Skip steps 5–9 if the oil filter element isnot being replaced.
5. Remove the oil filter element cover
by removing the bolts.
1. Engine oil filler capZAUM0701
1
1. Engine oil drain boltZAUM0702
1
1. Engine oil drain bolt
2. Washer
1. Oil filter element cover
12
ZAUM0129ZAUM0711
1
U16PE0E0.book Page 8 Tuesday, May 8, 2007 10:26 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-9
6 6. Remove the oil filter element and
O-ring.
7. Check the O-ring for damage and
replace it if necessary.
8. Install the new oil filter element and
an O-ring.
9. Install the oil filter element cover by
installing the bolts, then tightening
them to the specified torque.
NOTE:Make sure that the O-ring is properlyseated.
10. Install the washer and the engine
oil drain bolt, and then tighten the
drain bolt to the specified torque.NOTE:Make sure that the washer is properlyseated.
11. Add the specified amount of the
recommended engine oil, and then
install and tighten the oil filler cap.
NOTE:Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-tem have cooled down.CAUTION:
ECA11670
Do not use oils with a diesel
specification of “CD” or oils of a
higher quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Be sure no foreign material en-ters the crankcase.
12. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
13. Turn the engine off, and then
check the oil level and correct it if
necessary.
14. Reset the oil change indicator.
(See page 3-5.)
1. Oil filter element
2. O-ring
3. Oil filter element coverTightening torque:
Oil filter cover bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)1
2
3
ZAUM0712
Tightening torque:
Engine oil drain bolt:
32 Nm (3.2 m·kgf, 23 ft·lbf)
Recommended engine oil:
See page 8-1.
Oil change quantity:
Without oil filter element replace-
ment:
1.40 L (1.48 US qt) (1.23 Imp.qt)
With oil filter element replacement:
1.50 L (1.59 US qt) (1.32 Imp.qt)
U16PE0E0.book Page 9 Tuesday, May 8, 2007 10:26 AM
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2175 mm (85.6 in)
Overall width:
785 mm (30.9 in)
Overall height:
1460 mm (57.5 in)
Seat height:
790 mm (31.1 in)
Wheelbase:
1455 mm (57.3 in)
Ground clearance:
165 mm (6.50 in)
Minimum turning radius:
2300 mm (90.6 in)Weight:With oil and fuel:
167.0 kg (368 lb)Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
124.6 cm³
Bore × stroke:
52.0 × 58.6 mm (2.05 × 2.31 in)
Compression ratio:
11.20 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE10W30, SAE10W40, SAE15W40,
SAE20W40 or SAE20W50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter element replacement:
1.40 L (1.48 US qt) (1.23 Imp.qt)
With oil filter element replacement:
1.50 L (1.59 US qt) (1.32 Imp.qt)Final transmission oil:Type:
SAE10W30 type SE motor oil
Quantity:
0.21 L (0.22 US qt) (0.18 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.20 L (0.21 US qt) (0.18 Imp.qt)
Radiator capacity (including all routes):
1.02 L (1.08 US qt) (0.90 Imp.qt)
Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
10.5 L (2.77 US gal) (2.31 Imp.gal)
Fuel reserve amount:
2.7 L (0.72 US gal) (0.60 Imp.gal)Fuel injection:Throttle body:
Manufacturer:
AISAN
Type/quantity:
EFI / 1Spark plug (s):Manufacturer/model:
NGK/CPR9EA-9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)Clutch:Clutch type:
Dry, centrifugal automaticTransmission:Primary reduction system:
Helical gear
Primary reduction ratio:
41/14 (2.929)
Secondary reduction system:
Helical gear
Secondary reduction ratio:
44/12 (3.666)
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40
U16PE0E0.book Page 1 Tuesday, May 8, 2007 10:26 AM
INDEXAAcceleration and deceleration................. 5-2
Air filter and V-belt case air filter
elements ............................................. 6-12
Auxiliary light bulb, replacing ................ 6-28BBattery................................................... 6-22
Brake fluid, changing ............................ 6-18
Brake fluid level, checking .................... 6-17
Brake lever, front..................................... 3-9
Brake lever, rear ..................................... 3-9
Brake levers, lubricating........................ 6-19
Braking .................................................... 5-3CCables, checking and lubricating .......... 6-19
Care ........................................................ 7-1
Catalytic converter ................................ 3-11
Centerstand and sidestand,
checking and lubricating ..................... 6-20
Coolant.................................................. 6-11
Coolant temperature gauge .................... 3-5
Cowlings and panels,
removing and installing ......................... 6-5DDimmer switch ........................................ 3-8
Display, multi-function ............................. 3-5EEngine break-in ....................................... 5-4
Engine oil ................................................ 6-7
Engine trouble warning light.................... 3-3FFinal transmission oil ............................ 6-10
Front and rear brake lever free play...... 6-16
Front and rear brake pads, checking .... 6-17Front fork, checking .............................. 6-20
Fuel....................................................... 3-10
Fuel consumption, tips for reducing........ 5-3
Fuel gauge.............................................. 3-4
Fuel tank cap ........................................ 3-10
Fuses, replacing ................................... 6-23
HHandlebar switches ................................ 3-8
Headlight bulb, replacing ...................... 6-24
High beam indicator light ........................ 3-3
Horn switch ............................................. 3-8IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-15
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-3
Indicator and warning lights .................... 3-3KKey identification number ....................... 9-1LLicense plate light bulb, replacing ........ 6-28
Luggage hook ....................................... 3-14MMain switch/steering lock........................ 3-2
Model label ............................................. 9-2PParking ................................................... 5-4
Part locations .......................................... 2-1
Periodic maintenance and lubrication
chart ..................................................... 6-2
Pre-operation check list .......................... 4-2SSafe-riding points.................................... 1-4
Safety information................................... 1-1Seat ....................................................... 3-11
Shock absorber assemblies,
adjusting ............................................. 3-13
Sidestand .............................................. 3-14
Spark plug, checking ............................... 6-6
Specifications .......................................... 8-1
Speedometer........................................... 3-4
Starting off ............................................... 5-2
Starting the engine .................................. 5-1
Start switch.............................................. 3-8
Steering, checking................................. 6-21
Storage.................................................... 7-3
Storage compartment................... 3-12, 3-13
TTail/brake light bulb or rear turn signal
light bulb, replacing ............................. 6-27
Throttle cable free play, checking ......... 6-13
Throttle grip and cable,
checking and lubricating ..................... 6-19
Tires ...................................................... 6-14
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-28
Troubleshooting charts.......................... 6-29
Turn signal indicator lights ...................... 3-3
Turn signal light bulb (front),
replacing ............................................. 6-26
Turn signal switch ................................... 3-8VValve clearance..................................... 6-14
Vehicle identification number .................. 9-1WWheel bearings, checking ..................... 6-22
Wheels .................................................. 6-16
U16PE0E0.book Page 1 Tuesday, May 8, 2007 10:26 AM