2008 YAMAHA XCITY 125 brake fluid

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-4
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Speedometer ..................................3-4
Fuel gauge ......................................3-4
Coolant temperature gauge ............3-5
Multi-function display ......................3-5
Handlebar switches ........................3-8
Front brake lever ............................3-9
Rear brake lever .............................3-9
Fuel tank cap ................................3-10
Fuel ...............................................3-10
Catalytic converter ........................3-11
Seat ..............................................3-11
Storage compartment ...................3-12
Storage compartment ...................3-13
Adjusting the shock absorber
assemblies ................................3-13
Luggage hook ...............................3-14
Sidestand ......................................3-14
Ignition circuit cut-off system ........3-15PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing cowlings
and panels .................................. 6-5
Checking the spark plug ................. 6-6
Engine oil ....................................... 6-7
Final transmission oil .................... 6-10
Coolant ......................................... 6-11
Air filter and V-belt case air filter
elements ................................... 6-12
Checking the throttle cable free
play ........................................... 6-13
Valve clearance ............................ 6-14
Tires ............................................. 6-14Cast wheels ................................. 6-16
Front and rear brake lever free
play ........................................... 6-16
Checking the front and rear brake
pads .......................................... 6-17
Checking the brake fluid level ...... 6-17
Changing the brake fluid .............. 6-18
Checking and lubricating the
cables ....................................... 6-19
Checking and lubricating the
throttle grip and cable ............... 6-19
Lubricating the front and rear
brake levers .............................. 6-19
Checking and lubricating the
centerstand and sidestand ....... 6-20
Checking the front fork ................. 6-20
Checking the steering .................. 6-21
Checking the wheel bearings ....... 6-22
Battery ......................................... 6-22
Replacing the fuses ..................... 6-23
Replacing a headlight bulb .......... 6-24
Replacing a front turn signal light
bulb ........................................... 6-26
Replacing a tail/brake light bulb or
a rear turn signal light bulb ....... 6-27
Replacing the license plate light
bulb ........................................... 6-28
Replacing an auxiliary light
bulb ........................................... 6-28
Troubleshooting ........................... 6-28
Troubleshooting charts ................ 6-29U16PE0E0.book Page 1 Tuesday, May 8, 2007 10:26 AM

PRE-OPERATION CHECKS
4-2
4
EAU15605
Pre-operation check list
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-10
Engine oilCheck oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-7
Final transmission oilCheck vehicle for oil leakage. 6-10
CoolantCheck coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage.6-11
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-16, 6-17, 6-17
Rear brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-16, 6-17, 6-17
Throttle gripMake sure that operation is smooth.
Check cable free play.
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.6-13, 6-19
U16PE0E0.book Page 2 Tuesday, May 8, 2007 10:26 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU17713
Periodic maintenance and lubrication chart NOTE:

The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.


From 30000 km, repeat the maintenance intervals starting from 6000 km.


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 6 12 18 24
1*Fuel lineCheck fuel hoses for cracks or damage.√√√√ √
2 Spark plugCheck condition.
Clean and regap.√√
Replace.√√
3*ValvesCheck valve clearance.
Adjust.√√√√
4 Air filter elementReplace.√√
5V-belt case air filter ele-
mentClean.√√√√
6*Front brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
7*Rear brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
8*Brake hosesCheck for cracks or damage.√√√√ √
Replace. Every 4 years
9*WheelsCheck runout and for damage.√√√√
U16PE0E0.book Page 2 Tuesday, May 8, 2007 10:26 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
EAU18670
NOTE:

The air filter needs more frequent service if you are riding in unusually wet or dusty areas.


Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.Replace the brake hoses every four years and if cracked or damaged.
23*V- b e l tReplace. Every 18000 km
24*Front and rear brake
switchesCheck operation.√√√√√ √
25Moving parts and ca-
blesLubricate.√√√√ √
26*Throttle grip housing
and cableCheck operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip housing and cable.√√√√ √
27*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√ √ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 6 12 18 24U16PE0E0.book Page 4 Tuesday, May 8, 2007 10:26 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-17
6
EAU22390
Checking the front and rear
brake pads The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU22420
Front brake pads
Each front brake pad is provided with a
wear indicator groove, which allows
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator groove. If a brake
pad has worn to the point that the wearindicator groove has almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.
EAU22500
Rear brake pads
Check each rear brake pad for damage
and measure the lining thickness. If a
brake pad is damaged or if the lining
thickness is less than 0.8 mm (0.03 in),
have a Yamaha dealer replace the
brake pads as a set.
EAU22580
Checking the brake fluid level Front brake
Rear brake
Insufficient brake fluid may allow air to
enter the brake system, possibly caus-
ing it to become ineffective.
1. Brake pad wear indicator grooveZAUM0663
1
1
1. Lining thicknessZAUM0664
1
1. Minimum level mark
1. Minimum level markZAUM0665
MIN
1
ZAUM0666MIN
1
MIN
U16PE0E0.book Page 17 Tuesday, May 8, 2007 10:26 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-18
6Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake fluid
level may indicate worn brake pads
and/or brake system leakage. If the
brake fluid level is low, be sure to check
the brake pads for wear and the brake
system for leakage.
Observe these precautions:


When checking the fluid level,
make sure that the top of the brake
fluid reservoir is level.


Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.


Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.


Be careful that water does not en-
ter the brake fluid reservoir when
refilling. Water will significantly
lower the boiling point of the fluid
and may result in vapor lock.


Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.


As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
EAU22720
Changing the brake fluid Have a Yamaha dealer change the
brake fluid at the intervals specified in
the NOTE after the periodic mainte-
nance and lubrication chart. In addition,
have the oil seals of the brake master
cylinder and caliper as well as the
brake hose replaced at the intervals
listed below or whenever they are dam-
aged or leaking.

Oil seals: Replace every two
years.


Brake hose: Replace every four
years.
Recommended brake fluid:
DOT 4
U16PE0E0.book Page 18 Tuesday, May 8, 2007 10:26 AM

SPECIFICATIONS
8-2
8
Transmission type:
V-belt automatic
Operation:
Centrifugal automatic typeChassis:Frame type:
Steel tube underbone
Caster angle:
26.00 °
Trail:
96.0 mm (3.78 in)Front tire:Type:
Tubeless
Size:
120/70-16 M/C 57P
Manufacturer/model:
PIRELLI/SPORT DEMON FRONTRear tire:Type:
Tubeless
Size:
140/70-15 69P
Manufacturer/model:
PIRELLI/SPORT DEMONLoading:Maximum load:
185 kg (408 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)Front:
170 kPa (25 psi) (1.70 kgf/cm²)
Rear:
190 kPa (28 psi) (1.90 kgf/cm²)
Loading condition:
90–185 kg (198–408 lb)
Front:
180 kPa (26 psi) (1.80 kgf/cm²)
Rear:
200 kPa (29 psi) (2.00 kgf/cm²)
Front wheel:Wheel type:
Cast wheel
Rim size:
16 M/C x MT3.00Rear wheel:Wheel type:
Cast wheel
Rim size:
15 M/C x MT4.00Front brake:Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Left hand operation
Recommended fluid:
DOT 4
Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
100.0 mm (3.94 in)Rear suspension:Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
105.0 mm (4.13 in)Electrical system:Ignition system:
Transistorized coil ignition (digital)
Charging system:
AC magnetoBattery:Model:
GTX9-BS
Voltage, capacity:
12 V, 8.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Low beam headlight:
12 V, 55.0 W × 1
High beam headlight:
12 V, 55.0 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 2
U16PE0E0.book Page 2 Tuesday, May 8, 2007 10:26 AM

INDEXAAcceleration and deceleration................. 5-2
Air filter and V-belt case air filter
elements ............................................. 6-12
Auxiliary light bulb, replacing ................ 6-28BBattery................................................... 6-22
Brake fluid, changing ............................ 6-18
Brake fluid level, checking .................... 6-17
Brake lever, front..................................... 3-9
Brake lever, rear ..................................... 3-9
Brake levers, lubricating........................ 6-19
Braking .................................................... 5-3CCables, checking and lubricating .......... 6-19
Care ........................................................ 7-1
Catalytic converter ................................ 3-11
Centerstand and sidestand,
checking and lubricating ..................... 6-20
Coolant.................................................. 6-11
Coolant temperature gauge .................... 3-5
Cowlings and panels,
removing and installing ......................... 6-5DDimmer switch ........................................ 3-8
Display, multi-function ............................. 3-5EEngine break-in ....................................... 5-4
Engine oil ................................................ 6-7
Engine trouble warning light.................... 3-3FFinal transmission oil ............................ 6-10
Front and rear brake lever free play...... 6-16
Front and rear brake pads, checking .... 6-17Front fork, checking .............................. 6-20
Fuel....................................................... 3-10
Fuel consumption, tips for reducing........ 5-3
Fuel gauge.............................................. 3-4
Fuel tank cap ........................................ 3-10
Fuses, replacing ................................... 6-23
HHandlebar switches ................................ 3-8
Headlight bulb, replacing ...................... 6-24
High beam indicator light ........................ 3-3
Horn switch ............................................. 3-8IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-15
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-3
Indicator and warning lights .................... 3-3KKey identification number ....................... 9-1LLicense plate light bulb, replacing ........ 6-28
Luggage hook ....................................... 3-14MMain switch/steering lock........................ 3-2
Model label ............................................. 9-2PParking ................................................... 5-4
Part locations .......................................... 2-1
Periodic maintenance and lubrication
chart ..................................................... 6-2
Pre-operation check list .......................... 4-2SSafe-riding points.................................... 1-4
Safety information................................... 1-1Seat ....................................................... 3-11
Shock absorber assemblies,
adjusting ............................................. 3-13
Sidestand .............................................. 3-14
Spark plug, checking ............................... 6-6
Specifications .......................................... 8-1
Speedometer........................................... 3-4
Starting off ............................................... 5-2
Starting the engine .................................. 5-1
Start switch.............................................. 3-8
Steering, checking................................. 6-21
Storage.................................................... 7-3
Storage compartment................... 3-12, 3-13
TTail/brake light bulb or rear turn signal
light bulb, replacing ............................. 6-27
Throttle cable free play, checking ......... 6-13
Throttle grip and cable,
checking and lubricating ..................... 6-19
Tires ...................................................... 6-14
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-28
Troubleshooting charts.......................... 6-29
Turn signal indicator lights ...................... 3-3
Turn signal light bulb (front),
replacing ............................................. 6-26
Turn signal switch ................................... 3-8VValve clearance..................................... 6-14
Vehicle identification number .................. 9-1WWheel bearings, checking ..................... 6-22
Wheels .................................................. 6-16
U16PE0E0.book Page 1 Tuesday, May 8, 2007 10:26 AM