PERIODIC MAINTENANCE AND MINOR REPAIR
6-16
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6
7
8
9
3. Unhook the holding clip, and then
pull the air filter element out.
4. Remove the sponge material from
the air filter element frame, clean it
with solvent, and then squeeze the
remaining solvent out.
5. Apply oil of the recommended type
to the entire surface of the sponge
material, and then squeeze the ex-
cess oil out.
NOTE:
The sponge material should be wet but
not dripping.
6. Pull the sponge material over the
air filter element frame.
7. Insert the air filter element into the
air filter case.
CAUTION:
ECA10480
Make sure that the air filter ele-
ment is properly seated in the
air filter case.
The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
8. Place the holding clip in the origi-
nal position.
9. Close the air filter case cover, and
then install the screw.
10. Install the panel.
To clean the air filter check hose
1. Check the hose at the bottom of
1. Holding clip
2. Air filter element
1
2
1. Sponge material
2. Air filter element frame
1
2
12
3
4
Recommended oil:
Yamaha foam air filter oil or other
quality foam air filter oil
PERIODIC MAINTENANCE AND MINOR REPAIR
6-24
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8
9
enter the brake system, possibly caus-
ing it to become ineffective.
Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake fluid
level may indicate worn brake pads
and/or brake system leakage. If the
brake fluid level is low, be sure to check
the brake pads for wear and the brake
system for leakage.
Observe these precautions:
When checking the fluid level,
make sure that the top of the brake
fluid reservoir is level.
Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.
Be careful that water does not en-
ter the brake fluid reservoir whenrefilling. Water will significantly
lower the boiling point of the fluid
and may result in vapor lock.
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
EAU22730
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the NOTE after the periodic mainte-
nance and lubrication chart. In addition,
have the oil seals of the master cylin-
ders and calipers as well as the brake
hoses replaced at the intervals listed
below or whenever they are damaged
or leaking.
Oil seals: Replace every two
years.
Brake hoses: Replace every four
years.
Recommended brake fluid:
DOT 4
PERIODIC MAINTENANCE AND MINOR REPAIR
6-27
2
3
4
5
67
8
9
EAU23100
Checking and lubricating the
cables
The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING
EWA10720
Damage to the outer sheath may in-
terfere with proper cable operation
and will cause the inner cable to
rust. Replace a damaged cable as
soon as possible to prevent unsafe
conditions.
EAU23111
Checking and lubricating the
throttle grip and cable
The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated at
the intervals specified in the periodic
maintenance chart.
EAU44271
Checking and lubricating the
brake and shift pedals
The operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Recommended lubricant:
Engine oil
PERIODIC MAINTENANCE AND MINOR REPAIR
6-29
2
3
4
5
67
8
9
EAU23201
Checking and lubricating the
sidestand
The operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated if
necessary.
WARNING
EWA10730
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it.
EAU23250
Lubricating the rear
suspension
The pivoting points of the rear suspen-
sion must be lubricated at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU23271
Checking the front fork
The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
WARNING
EWA10750
Securely support the vehicle so that
there is no danger of it falling over.
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
Recommended lubricant:
Lithium-soap-based grease
Recommended lubricant:
Lithium-soap-based grease
MOTORCYCLE CARE AND STORAGE
7-4
1
2
3
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9
fuel from deteriorating.
3. Perform the following steps to pro-
tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
WARNING
EWA10950
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over.
4. Lubricate all control cables and thepivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place
[less than 0 °C (30 °F) or more
than 30 °C (90 °F)]. For more in-
formation on storing the battery,
see page 6-31.
NOTE:
Make any necessary repairs before
storing the motorcycle.
INDEX
A
Air filter element and check hose,
cleaning ................................................ 6-15
Auxiliary light bulb, replacing .................. 6-36
B
Battery..................................................... 6-31
Brake and clutch levers, checking and
lubricating ............................................. 6-28
Brake and shift pedals, checking and
lubricating ............................................. 6-27
Brake fluid, changing .............................. 6-24
Brake fluid level, checking ...................... 6-23
Brake lever .............................................. 3-10
Brake lever free play, adjusting............... 6-22
Brake pedal ............................................. 3-10
C
Cables, checking and lubricating ............ 6-27
Care .......................................................... 7-1
Catalytic converter .................................. 3-12
Clutch lever ............................................... 3-9
Clutch lever free play, adjusting .............. 6-21
Coolant.................................................... 6-12
Coolant temperature warning light ............ 3-2
D
Dimmer switch .......................................... 3-9
Drive chain, cleaning and lubricating ...... 6-26
Drive chain slack ..................................... 6-25
E
Engine break-in ......................................... 5-3
Engine idling speed................................. 6-17
Engine oil and oil filter element ................. 6-9
Engine stop switch .................................... 3-9
Engine trouble warning light...................... 3-3
EXUP system .......................................... 3-17
F
Front and rear brake pads, checking .......6-23
Front fork, adjusting .................................3-13
Front fork, bleeding ..................................3-15
Front fork, checking .................................6-29
Fuel ..........................................................3-11
Fuel consumption, tips for reducing ...........5-3
Fuel level warning light ..............................3-2
Fuel tank cap ...........................................3-11
Fuses, replacing ......................................6-32
H
Handlebar switches ...................................3-8
Headlight bulb, replacing .........................6-33
Helmet holder ..........................................3-13
High beam indicator light ...........................3-2
Horn switch ................................................3-9
I
Identification numbers................................9-1
Ignition circuit cut-off system ...................3-18
Indicator and warning lights .......................3-2
K
Key identification number ..........................9-1
L
License plate light bulb, replacing ...........6-36
M
Main switch/steering lock ...........................3-1
Matte color, caution ...................................7-1
Model label ................................................9-2
Multi-function display .................................3-3
N
Neutral indicator light .................................3-2
P
Panels, removing and installing .................6-6Parking ...................................................... 5-4
Part locations............................................. 2-1
Periodic maintenance and lubrication
chart ........................................................ 6-2
Pre-operation check list ............................. 4-2
R
Rear brake light switch, adjusting............ 6-22
Rear suspension, lubricating ................... 6-29
S
Safety information ..................................... 1-1
Seat ......................................................... 3-12
Shifting ...................................................... 5-2
Shift pedal ............................................... 3-10
Shock absorber assembly, adjusting....... 3-15
Sidestand ................................................ 3-18
Sidestand, checking and lubricating ........ 6-29
Spark plug, checking ................................. 6-8
Specifications ............................................ 8-1
Starting the engine .................................... 5-1
Start switch ................................................ 3-9
Steering, checking ................................... 6-30
Storage ...................................................... 7-3
Supporting the motorcycle....................... 6-37
T
Tail/brake light ......................................... 6-35
Throttle cable free play, checking............ 6-18
Throttle grip and cable, checking and
lubricating .............................................. 6-27
Tires ........................................................ 6-18
Tool kit ....................................................... 6-1
Troubleshooting....................................... 6-40
Troubleshooting charts ............................ 6-41
Turn signal indicator light .......................... 3-2
Turn signal light bulb, replacing............... 6-35