TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-4
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Keyhole cover .................................3-2
Indicator, indicator lights and
warning light ................................3-2
Speedometer unit ...........................3-3
Self-diagnosis device ......................3-4
Fuel gauge ......................................3-4
Anti-theft alarm (optional) ...............3-4
Handlebar switches ........................3-5
Front brake lever ............................3-5
Rear brake lever .............................3-6
Fuel tank cap ..................................3-6
Fuel .................................................3-7
Catalytic converters ........................3-8
Seat ................................................3-8
Helmet holders ...............................3-9
Storage compartments ...................3-9
Carrier ...........................................3-10
Luggage hook ...............................3-11
Sidestand ......................................3-11
Ignition circuit cut-off system ........3-12PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-3
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-4
Engine break-in .............................. 5-4
Parking ........................................... 5-5
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing cowlings
and panels .................................. 6-6
Checking the spark plug ................. 6-8
Engine oil ....................................... 6-9
Final transmission oil .................... 6-11
Air filter and V-belt case air filter
elements ................................... 6-12
Checking the throttle cable free
play ........................................... 6-15
Valve clearance ............................ 6-15
Tires ............................................. 6-15
Cast wheels .................................. 6-17Checking the front brake lever
free play .................................... 6-17
Adjusting the rear brake lever
free play .................................... 6-18
Checking the front brake pads
and rear brake shoes ............... 6-18
Checking the front brake fluid
level .......................................... 6-19
Changing the brake fluid .............. 6-20
Checking and lubricating the
cables ....................................... 6-20
Checking and lubricating the
throttle grip and cable ............... 6-21
Lubricating the front and rear
brake levers .............................. 6-21
Checking and lubricating the
centerstand and sidestand ....... 6-22
Checking the front fork ................. 6-22
Checking the steering .................. 6-23
Checking the wheel bearings ....... 6-23
Battery ......................................... 6-23
Replacing the fuse ....................... 6-25
Replacing the headlight bulb ....... 6-25
Replacing a front turn signal
light bulb ................................... 6-26
Rear turn signal light and
tail/brake light ........................... 6-27
Replacing the auxiliary light
bulb ........................................... 6-27
Troubleshooting ........................... 6-28
Troubleshooting chart .................. 6-29U4P7E1E0.book Page 1 Wednesday, December 12, 2007 9:37 AM
DESCRIPTION
2-3
2
EAU10430
Controls and instruments
1
2
3
9
8
4
5
6
7
1. Rear brake lever (page 3-6)
2. Left handlebar switches (page 3-5)
3. Speedometer unit (page 3-3)
4. Fuel gauge (page 3-4)
5. Right handlebar switch (page 3-5)
6. Throttle grip (page 6-15)
7. Front brake lever (page 3-5)
8. Main switch/steering lock and keyhole cover (pages 3-1 and 3-2)9. Oil change indicator reset switch (page 3-2)
U4P7E1E0.book Page 3 Wednesday, December 12, 2007 9:37 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU45440
Main switch/steering lock The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.NOTE:The main switch/steering lock is
equipped with a keyhole cover. (Seepage 3-2.)
EAU45430
ON
All electrical circuits are supplied with
power; the meter lighting, taillight, and
auxiliary light come on, and the engine
can be started. The key cannot be re-
moved.
NOTE:The headlight comes on automatically
when the engine is started and stays on
until the key is turned to “OFF” or thesidestand is moved down.
EAU10660
OFF
All electrical systems are off. The key
can be removed.
EAU10680
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved.To lock the steering
1. Turn the handlebars all the way to
the left.
2. Push the key in from the “OFF” po-
sition, and then turn it to “LOCK”
while still pushing it.
3. Remove the key.
ON
OPEN
OPENPUSH
LOCKOFF
1. Push.
2. Turn.12
U4P7E1E0.book Page 1 Wednesday, December 12, 2007 9:37 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-2
3 To unlock the steering
Push the key in, and then turn it to
“OFF” while still pushing it.
WARNING
EWA10060
Never turn the key to “OFF” or
“LOCK” while the vehicle is moving,
otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident. Make
sure that the vehicle is stopped be-
fore turning the key to “OFF” or“LOCK”.
EAUT2121
Keyhole cover To close the keyhole cover
Insert the key bow into the keyhole cov-
er receptacle as shown, and then turn
the key to “SHUT” to close the cover.
To open the keyhole cover
Insert the key bow into the keyhole cov-
er receptacle as shown, and then turn
the key to “OPEN” to open the cover.
EAU45380
Indicator, indicator lights and
warning light
EAU11020
Turn signal indicator light“”
This indicator light flashes when the
turn signal switch is pushed to the left or
right.
EAU11080
High beam indicator light“”
This indicator light comes on when the
high beam of the headlight is switched
on.
1. Push.
2. Turn.12
ON
OPEN
OPENPUSH
LOCK
OFF
1. Engine trouble warning light“”
2. High beam indicator light“”
3. Turn signal indicator light“”
4. Oil change indicator
OIL
CHANGE
12 3 4
U4P7E1E0.book Page 2 Wednesday, December 12, 2007 9:37 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
EAU12950
Rear brake lever The rear brake lever is located on the
left handlebar grip. To apply the rear
brake, pull this lever toward the handle-
bar grip.
EAU45390
Fuel tank cap To remove the fuel tank cap
1. Open the seat. (See page 3-8.)
2. Open the fuel tank cap lid.
3. Turn the fuel tank cap counter-
clockwise and pull it off.
To install the fuel tank cap
1. Insert the fuel tank cap into the
tank opening and turn it clockwise
until the“” marks on the cap
and tank are aligned.
2. Close the fuel tank cap lid.
3. Close the seat.
WARNING
EWA11090
Make sure that the fuel tank cap isproperly closed before riding.
1. Rear brake lever
1
1. Fuel tank cap lid
2. Fuel tank cap
2
1
U4P7E1E0.book Page 6 Wednesday, December 12, 2007 9:37 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-8
3
EAU13443
Catalytic converters This vehicle is equipped with catalytic
converters in the exhaust system.
WARNING
EWA10860
The exhaust system is hot after op-
eration. Make sure that the exhaust
system has cooled down before do-ing any maintenance work.CAUTION:
ECA16490
The following precautions must be
observed to prevent a fire hazard or
other damages.
Use only unleaded gasoline.
The use of leaded gasoline will
cause unrepairable damage to
the catalytic converters.
Never park the vehicle near pos-
sible fire hazards such as grass
or other materials that easily
burn.
Do not allow the engine to idletoo long.
EAUT1502
Seat To open the seat
1. Place the scooter on the center-
stand.
2. Insert the key into the main switch,
and then turn it counterclockwise
to the first “OPEN” position. If the
main switch is in the “LOCK” posi-
tion, turn the key counterclockwise
to the second “OPEN” position.NOTE:Do not push inward when turning the
key from “OFF” to “OPEN” or from“LOCK” to “OPEN”.
3. Fold the seat up.To close the seat
1. Fold the seat down, and then push
it down to lock it in place.
2. Remove the key from the main
switch if the scooter will be left un-
attended.
NOTE:Make sure that the seat is properly se-cured before riding.
1. Seat open position
ON
OPEN
OPENP
U
S
HLOCKOFF
ON
OPEN
OPENP
U
S
HLOCKOFF
1
1
U4P7E1E0.book Page 8 Wednesday, December 12, 2007 9:37 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-19
6indicator grooves have almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.
EAU22540
Rear brake shoes
The rear brake is provided with a wear
indicator, which allows you to check the
brake shoe wear without having to dis-
assemble the brake. To check the
brake shoe wear, check the position of
the wear indicator while applying the
brake. If a brake shoe has worn to the
point that the wear indicator reaches
the wear limit line, have a Yamaha
dealer replace the brake shoes as a
set.
EAU37001
Checking the front brake fluid
level Insufficient brake fluid may allow air to
enter the brake system, possibly caus-
ing it to become ineffective.
Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake fluid
level may indicate worn brake pads
and/or brake system leakage. If the
brake fluid level is low, be sure to check
the brake pads for wear and the brake
system for leakage.
Observe these precautions:
When checking the fluid level,
make sure that the top of the mas-
ter cylinder is level by turning the
handlebars.
Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.
NOTE:If DOT 4 is not available, DOT 3 can beused.
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.
Be careful that water does not en-
ter the master cylinder when refill-
ing. Water will significantly lower
the boiling point of the fluid and
may result in vapor lock.
1. Brake shoe wear indicator
2. Brake shoe wear limit line
12
1. Minimum level mark
1
Recommended brake fluid:
DOT 4
U4P7E1E0.book Page 19 Wednesday, December 12, 2007 9:37 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-25
6
EAUT2022
Replacing the fuse The fuse holder is located beside the
battery. Remove panel B to access the
fuse. (See page 6-6.)
If the fuse is blown, replace it as fol-
lows.
1. Turn the key to “OFF” and turn off
all electrical circuits.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
CAUTION:
ECAT1061
Do not use a fuse of a higher
amperage rating than recom-
mended to avoid causing exten-
sive damage to the electrical
system and possibly a fire.
After removing and installing
the main fuse, be sure to turn
the main switch from “ON” to
“OFF” three times in 3 seconds
intervals to initialize the idlespeed control system.
3. Turn the key to “ON” and turn on
the electrical circuits to check if the
devices operate.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAU45501
Replacing the headlight bulb This model is equipped with a quartz
bulb headlight. If the headlight bulb
burns out, replace it as follows.
1. Place the vehicle on the center-
stand.
2. Remove cowling B. (See page
6-6.)
3. Remove the headlight bulb cover.
4. Remove the headlight bulb holder
by turning it counterclockwise, and
then remove the defective bulb
from the headlight unit.
1. Fuse
2. Spare fuseSpecified fuse:
15.0 A1
2
1. Headlight bulb cover
1
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