2008 YAMAHA SUPERJET maintenance

Maintenance and care
58
EJU34400Lubrication points
To keep moving parts sliding or rotating
smoothly, coat them with water-resistant
grease.

Throttle cable (carburetor end)

Choke cable (carburetor end)

Throttle cable (handlebar end)
Squeeze the throttle lever and remove the
seal. Spray a rust inhibitor into the outer ca-
ble. Refit the seal securely.

Steering cable ball joint (handlebar end)

Steering cable inner wire (handlebar end)
(1) To access the steering cable and ball
joint, remove the steering pad by re-
moving the two bolts.(2) Grease the steering cable ball joints,
both at the handlebar end of the cable
and at the jet thrust nozzle end.
(3) Extend the steering cable inner wire,
and then apply a thin coat of grease to
the inner wire, both at the handlebar
end of the cable and at the jet thrust
nozzle end.

Steering cable ball joint (jet thrust nozzle
end)

Steering cable inner wire (jet thrust nozzle
end)

Handlebar pivot shaft
Lubrication of the handlebar pivot shaft re-
quires disassembly of steering compo- Recommended water-resistant grease:
Yamaha Marine Grease/Yamaha
Grease A
1Seal
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Maintenance and care
59
nents. Have a Yamaha dealer lubricate the
handlebar pivot shaft.

Jet thrust nozzle pivot bolts (collars)

Intermediate housing
Fill the intermediate housing with water-re-
sistant grease through the grease nipple
using a grease gun.
EJU34440Adjusting the choke cable
Check that the choke cable is properly adjust-
ed.
(1) Pull the choke knob out until it stops, and
then release the knob. The knob should
not move.
(2) If the choke knob moves back on its own,
tighten the choke knob adjusting nut
slightly. If the knob is difficult to move,
loosen the adjusting nut slightly.
Grease quantity:
Initial 10 hours or 1 month:
20.0–22.0 cm³ (0.68–0.74 US oz)
(0.71–0.78 Imp.oz)
Every 100 hours or 12 months:
3.0–5.0 cm³ (0.10–0.17 US oz)
(0.11–0.18 Imp.oz)
1Choke knob adjusting nut
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Maintenance and care
60
EJU34451Checking the battery
Check the level of the battery electrolyte and
make sure that the negative (–) and positive
(+) battery leads are tightened securely.
WARNING
EWJ00790
Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. Elec-
trolyte contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
Antidotes
External: Flush with water.
Internal: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten
egg, or vegetable oil. Call a physician im-
mediately.
Eyes: Flush with water for 15 minutes and
get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flames, cigarettes, etc., well away.
If using or charging the battery in an en-
closed space, make sure that it is well ven-
tilated. Always shield your eyes when
working near batteries.
KEEP OUT OF THE REACH OF CHILDREN.
CAUTION:
ECJ00230

Be careful not to place the battery on its
side.

Be sure to remove the battery from the
battery compartment when adding elec-
trolyte or charging the battery.
To remove the battery:
Disconnect the negative (–) battery lead first,
then the positive (+) battery lead and breather
hose, and then remove the battery from the
watercraft.To replenish the battery:
(1) Make sure that the electrolyte level is be-
tween the maximum and minimum level
marks.
(2) If the electrolyte level is low, add distilled
water to raise it to the specified level.
CAUTION:
ECJ00240
Normal tap water contains minerals that
are harmful to a battery. Use only distilled
water for replenishing the battery.
To recharge the battery:
CAUTION:
ECJ00250
Do not attempt to charge a battery hastily.
Battery life could be shortened.
It is recommended to have a Yamaha dealer
charge the battery. If you charge the battery
yourself, be sure to read and follow the in-
structions provided with the battery tester and
charger you use.
To install the battery:
(1) Place the battery in the battery compart-
ment and connect the battery leads to the
battery terminals.
(2) Connect the breather hose to the battery.
1Maximum level mark
2Minimum level mark
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Maintenance and care
61
(3) Secure the battery in place.
WARNING
EWJ00400
Be sure to connect the breather hose to
the battery. Fire or explosion could result
if the breather hose is damaged, obstruct-
ed, or not connected properly.
CAUTION:
ECJ00260
After installation, make sure that the bat-
tery leads are properly connected to the
battery terminals.
EJU34460Adjusting the carburetor
The carburetor is a vital part of the engine and
requires very sophisticated adjustments.
Most adjustments should be left to a Yamaha
dealer who has the professional knowledge
and experience to make them. However, the
operator may adjust the trolling speed as part
of the usual maintenance routine.
CAUTION:
ECJ00170
The carburetor was set at the Yamaha fac-
tory after many tests. If the settings are
disturbed by someone who does not have
the necessary technical knowledge, poorengine performance and damage may re-
sult.
EJU34470Adjusting the trolling speed
(1) Place the watercraft in the water.
(2) Start the engine and warm it up for 1 to 2
minutes.
(3) While using a diagnostic tachometer, turn
the throttle stop screw to adjust the en-
gine speed to specification. Turn the
throttle stop screw clockwise to increase
the engine speed or counterclockwise to
decrease the engine speed.
1Positive (+) battery terminal: Red lead
2Negative (–) battery terminal: Black lead
3Breather hose
1Throttle stop screw
Trolling speed:
1300 ±50 r/min
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Index
2-stroke engine oil .................................... 25
B
Battery ................................................ 29, 48
Battery, checking...................................... 60
Battery, jumping ....................................... 66
Beaching the watercraft ........................... 43
Bilge ......................................................... 29
Boarding and starting in deep water ........ 39
Boarding and starting in shallow water .... 38
Bow rope hole .......................................... 22
C
Capsized watercraft ................................. 40
Carburetor, adjusting................................ 61
Choke cable, adjusting ............................. 59
Choke knob .............................................. 20
Cleaning the watercraft ............................ 48
Cooling water pilot outlet .................... 20, 32
Craft Identification Number (CIN) ............... 1
Cruising limitations ..................................... 8
E
Emergency procedures ............................ 65
Engine break-in ........................................ 33
Engine compartment ................................ 28
Engine overheat warning system ............. 22
Engine serial number ................................. 1
Engine shut-off cord ................................. 32
Engine shut-off switch .............................. 19
Engine stop switch ................................... 19
Enjoy your watercraft responsibly ............ 14
F
Filling the fuel tank ................................... 26
Fire extinguisher....................................... 29
Flushing the cooling system ..................... 46
Fuel and oil............................................... 25
Fuel cock knob ......................................... 18
Fuel filter .................................................. 53
Fuel system ........................................ 28, 47
Fuel system, checking.............................. 53
Fuel tank .................................................. 53
Fuel tank filler cap .................................... 18
Fuse, replacing......................................... 67
G
Gasohol .................................................... 25
Gasoline ................................................... 25Getting to know your watercraft ............... 36
H
Hazard information ................................... 12
Hood ......................................................... 17
Hull and deck ........................................... 28
I
Identification numbers ................................ 1
Important labels .......................................... 2
J
Jet intake .................................................. 31
Jet intake and impeller, cleaning .............. 65
Jet thrust nozzle angle, adjusting ............. 55
Jet thrust nozzle angle, checking ............. 53
Jumper cables, connecting ...................... 66
K
Kneeling ................................................... 37
L
Labels, other .............................................. 6
Labels, warning .......................................... 3
Launching the watercraft .......................... 33
Learning to operate your watercraft ......... 36
Leaving the watercraft .............................. 35
Limitations on who may operate
the watercraft .......................................... 7
Lubrication................................................ 47
Lubrication points ..................................... 58
M
Main components, location of .................. 15
Maintenance and adjustments ................. 49
Mixing fuel and oil .................................... 25
O
Operating positions .................................. 37
Operating your watercraft ......................... 36
Operation ................................................. 33
Operation of controls and
other functions ...................................... 17
Operation requirements ............................. 9
Owner’s/operator’s manual and tool kit .... 49
P
Periodic maintenance chart ...................... 51
Post-operation care .................................. 43
Pre-operation check list ............................ 27
Pre-operation check points ...................... 28
Pre-operation checks ............................... 27
Primary Identification (PRI-ID) number ...... 1
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