2008 YAMAHA SUPERJET check engine

Maintenance and care
51
EJU33820Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, maintenance
may need to be performed more frequently depending on your operating conditions.
This “” mark indicates maintenance that you may do yourself.
This “” mark indicates work to be done by a Yamaha dealer.
Item OperationInitial Thereafter every
Page 10
hours50
hours100
hours100
hours200
hours
6
months12
months12
months24
months
Spark plugsCheck, clean, adjust 57
Lubrication pointsLubricate 58
Intermediate hous-
ingLubricate 58
Fuel systemCheck 53
Fuel filterCheck, clean, replace 53
Fuel tankCheck, clean 53
CarburetorCheck, adjust 61
Trolling speedCheck, adjust 61
Carburetor throt-
tle shaftCheck—
Cooling water pas-
sagesFlush
*46
Bilge strainerClean—
ImpellerCheck—
Jet thrust nozzle
angleCheck, adjust 53
Handlebar pivot
shaftCheck—
Steering frictionCheck, adjust 54
Throttle cableCheck, adjust 56
Choke cableCheck, adjust 59
BatteryCheck, charge 60
Rubber couplingCheck—
Engine mountCheck—
UF2F70E0.book Page 51 Tuesday, April 17, 2007 9:56 AM

Maintenance and care
53
EJU34201Checking the fuel system
WARNING
EWJ00370
Gasoline is highly flammable and explo-
sive. Failure to check for and repair any
fuel leakage could result in a fire or explo-
sion. A fire or explosion can cause severe
injury or death. Shut the engine off. Do not
smoke. Avoid spilling gasoline.
Check the fuel system for leaks, cracks, and
malfunctions. If any problem is found, do the
necessary repair or replacement as required.
If repair is necessary, consult a Yamaha deal-
er.
Check:

Carburetor for leakage.

Fuel tank filler cap and seal for damage.

Fuel in fuel tank for water and dirt.

Fuel tank for damage, cracks, and leakage.

Fuel hoses and joints for damage, cracks,
and leakage.

Fuel filter for leakage.

Fuel cock for leakage.

Air vent check valve for leakage.EJU34220Fuel filter
This watercraft is equipped with a one-piece,
disposable fuel filter. The fuel filter should be
replaced after the initial 10 hours or first
month of operation and every 200 hours or 24
months thereafter, or if water is found in the fil-ter. Have a Yamaha dealer replace the fuel fil-
ter if necessary.
WARNING
EWJ00360
Do not try to replace the fuel filter yourself.
An incorrectly installed filter can leak gas-
oline, which could result in a fire or explo-
sion. If necessary, have a Yamaha dealer
replace the fuel filter.
EJU34230Fuel tank
Check the fuel tank for leakage and for water
in the tank. If water is found in the fuel system,
or if the fuel tank needs to be cleaned, have a
Yamaha dealer service the watercraft.
EJU34321Checking the jet thrust nozzle angle
Check the handlebars and jet thrust nozzle for
smooth operation.
1Fuel filter
1Fuel tank
UF2F70E0.book Page 53 Tuesday, April 17, 2007 9:56 AM

Trouble recovery
63
EJU34560
Troubleshooting
If you have any trouble with your watercraft, use this section to check for the possible cause.
If you cannot find the cause, or if the procedure for replacement or repair is not described in
this owner’s/operator’s manual, have a Yamaha dealer perform the necessary service.
EJU34570Troubleshooting chart
TROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
start (Starter motor
does not turn over)Engine shut-
off switchClip not in place Install clip
19
Fuse Burned out Replace fuse and
check wiring67
Battery Run down Recharge 60
Poor terminal con-
nectionsTighten as required
60
Terminal corroded Clean 48
Starter motor Faulty Have serviced by
Yamaha dealer—
Engine does not
start (Starter motor
turns over)Fuel cock Turned to “OFF”Turn fuel cock knob to
“ON”18
Fuel Empty Refill as soon as pos-
sible26
Stale or contaminat-
edHave serviced by
Yamaha dealer53
Fuel tank Water or dirt present Have serviced by
Yamaha dealer53
Spark plug Fouled or defective Clean or replace 57
Spark plug
capNot connected or
looseConnect properly
57
Crankcase Filled with water Crank engine with
plug out until clean68
Fuel filter Clogged or water
pooledHave serviced by
Yamaha dealer53
Choke Knob moves back on
its ownTighten choke knob
adjusting nut59
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Trouble recovery
65
EJU34620
Emergency procedures EJU34630Cleaning the jet intake and impeller
If weeds or debris get caught in the jet intake
or impeller, cavitation can occur, causing jet
thrust to decrease even though engine speed
rises. If this condition is allowed to continue,
the engine will overheat and may seize. If
there is any sign that the jet intake or impeller
is clogged with weeds or debris, return to
shore and check the intake and impeller. Al-
ways stop the engine before beaching the wa-
tercraft.
WARNING
EWJ00780
Before attempting to remove weeds or de-
bris from the jet intake or impeller area,
shut the engine off and remove the clip
from the engine shut-off switch. Severe in-
jury or death could result from coming incontact with the rotating parts of the jet
pump.
CAUTION:
ECJ00650
If weeds or debris get caught in the jet in-
take, do not operate the watercraft above
trolling speed until they have been re-
moved.
(1) Turn the watercraft on its side as shown.
UF2F70E0.book Page 65 Tuesday, April 17, 2007 9:56 AM

Index
2-stroke engine oil .................................... 25
B
Battery ................................................ 29, 48
Battery, checking...................................... 60
Battery, jumping ....................................... 66
Beaching the watercraft ........................... 43
Bilge ......................................................... 29
Boarding and starting in deep water ........ 39
Boarding and starting in shallow water .... 38
Bow rope hole .......................................... 22
C
Capsized watercraft ................................. 40
Carburetor, adjusting................................ 61
Choke cable, adjusting ............................. 59
Choke knob .............................................. 20
Cleaning the watercraft ............................ 48
Cooling water pilot outlet .................... 20, 32
Craft Identification Number (CIN) ............... 1
Cruising limitations ..................................... 8
E
Emergency procedures ............................ 65
Engine break-in ........................................ 33
Engine compartment ................................ 28
Engine overheat warning system ............. 22
Engine serial number ................................. 1
Engine shut-off cord ................................. 32
Engine shut-off switch .............................. 19
Engine stop switch ................................... 19
Enjoy your watercraft responsibly ............ 14
F
Filling the fuel tank ................................... 26
Fire extinguisher....................................... 29
Flushing the cooling system ..................... 46
Fuel and oil............................................... 25
Fuel cock knob ......................................... 18
Fuel filter .................................................. 53
Fuel system ........................................ 28, 47
Fuel system, checking.............................. 53
Fuel tank .................................................. 53
Fuel tank filler cap .................................... 18
Fuse, replacing......................................... 67
G
Gasohol .................................................... 25
Gasoline ................................................... 25Getting to know your watercraft ............... 36
H
Hazard information ................................... 12
Hood ......................................................... 17
Hull and deck ........................................... 28
I
Identification numbers ................................ 1
Important labels .......................................... 2
J
Jet intake .................................................. 31
Jet intake and impeller, cleaning .............. 65
Jet thrust nozzle angle, adjusting ............. 55
Jet thrust nozzle angle, checking ............. 53
Jumper cables, connecting ...................... 66
K
Kneeling ................................................... 37
L
Labels, other .............................................. 6
Labels, warning .......................................... 3
Launching the watercraft .......................... 33
Learning to operate your watercraft ......... 36
Leaving the watercraft .............................. 35
Limitations on who may operate
the watercraft .......................................... 7
Lubrication................................................ 47
Lubrication points ..................................... 58
M
Main components, location of .................. 15
Maintenance and adjustments ................. 49
Mixing fuel and oil .................................... 25
O
Operating positions .................................. 37
Operating your watercraft ......................... 36
Operation ................................................. 33
Operation of controls and
other functions ...................................... 17
Operation requirements ............................. 9
Owner’s/operator’s manual and tool kit .... 49
P
Periodic maintenance chart ...................... 51
Post-operation care .................................. 43
Pre-operation check list ............................ 27
Pre-operation check points ...................... 28
Pre-operation checks ............................... 27
Primary Identification (PRI-ID) number ...... 1
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Index
R
Recommended equipment ....................... 11
Rough water operation ............................. 43
S
Safe boating rules .................................... 13
Spark plugs, cleaning and adjusting ........ 57
Standing ................................................... 37
Start switch............................................... 20
Starting the engine ................................... 33
Starting the watercraft .............................. 38
Steering friction, adjusting ........................ 54
Steering pole ...................................... 22, 31
Steering system ................................. 21, 30
Stern rope hole......................................... 22
Stopping the engine ................................. 35
Stopping the watercraft ............................ 42
Storage..................................................... 46
Storage pouch .......................................... 23
Submerged watercraft .............................. 68
Switches ................................................... 32
T
Throttle cable, checking and adjusting ..... 56
Throttle lever ...................................... 20, 30
Towing the watercraft ............................... 67
Transporting ............................................. 44
Trolling speed, adjusting .......................... 61
Troubleshooting ....................................... 63
Troubleshooting chart .............................. 63
Turning the watercraft .............................. 41
W
Water separator ....................................... 28
Watercraft characteristics......................... 12
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