2008 YAMAHA SUPERJET steering

Table of contents
General and important labels ........... 1
Identification numbers .................... 1
Primary Identification
(PRI-ID) number ............................. 1
Craft Identification Number (CIN) ...... 1
Engine serial number ........................ 1
Important labels .............................. 2
Warning labels ................................... 3
Other labels ....................................... 6
Safety information ............................. 7
Limitations on who may operate
the watercraft .............................. 7
Cruising limitations ......................... 8
Operation requirements ................. 9
Recommended equipment ........... 11
Hazard information ....................... 12
Watercraft characteristics ............. 12
Safe boating rules ........................ 13
Enjoy your watercraft
responsibly ................................ 14
Features and functions ................... 15
Location of main components ...... 15
Operation of controls and
other functions ........................... 17
Hood ................................................ 17
Fuel tank filler cap ........................... 18
Fuel cock knob ................................ 18
Engine stop switch .......................... 19
Engine shut-off switch ..................... 19
Start switch ...................................... 20
Choke knob ..................................... 20
Throttle lever ................................... 20
Cooling water pilot outlet ................. 20
Steering system ............................... 21
Steering pole ................................... 22
Bow rope hole ................................. 22
Stern rope hole ................................ 22
Engine overheat warning system .... 22
Storage pouch ................................. 23
Operation ......................................... 25
Fuel and oil .................................. 25
Gasoline .......................................... 25
2-stroke engine oil ........................... 25
Mixing fuel and oil ............................ 25
Filling the fuel tank .......................... 26
Pre-operation checks ................... 27
Pre-operation check list ................... 27
Pre-operation check points .............. 28
Operation ..................................... 33
Engine break-in ............................... 33
Launching the watercraft ................. 33
Starting the engine .......................... 33
Stopping the engine ........................ 35
Leaving the watercraft ..................... 35
Operating your watercraft ............ 36
Getting to know your watercraft ....... 36
Learning to operate
your watercraft ............................. 36
Operating positions ......................... 37
Starting the watercraft ..................... 38
Boarding and starting
in deep water ............................... 39
Capsized watercraft ......................... 40
Turning the watercraft ..................... 41
Stopping the watercraft ................... 42
Beaching the watercraft ................... 43
Rough water operation .................... 43
Post-operation care ...................... 43
Transporting ................................. 44
Maintenance and care .................... 46
Storage ........................................ 46
Flushing the cooling system ............ 46
Lubrication ....................................... 47
Fuel system ..................................... 47
Battery ............................................. 48
Cleaning the watercraft ................... 48
Maintenance and adjustments ..... 49
Owner’s/operator’s manual and
tool kit ........................................... 49
Periodic maintenance chart ............. 51
Checking the fuel system ................ 53
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Table of contents
Checking the jet thrust
nozzle angle ................................. 53
Adjusting the steering friction .......... 54
Adjusting the jet thrust
nozzle angle ................................. 55
Checking and
adjusting the throttle cable ........... 56
Cleaning and
adjusting the spark plugs ............. 57
Lubrication points ............................ 58
Adjusting the choke cable ............... 59
Checking the battery ....................... 60
Adjusting the carburetor .................. 61
Specifications .................................. 62
Specifications ................................ 62
Trouble recovery ............................. 63
Troubleshooting ........................... 63
Troubleshooting chart ...................... 63
Emergency procedures ................ 65
Cleaning the jet intake and
impeller ........................................ 65
Jumping the battery ......................... 66
Replacing the fuse ........................... 67
Towing the watercraft ...................... 67
Submerged watercraft ..................... 68
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Features and functions
15
EJU31010
Location of main components
1Bow rope hole
2Steering pole
3Steering pole cover
4Hood
5Cooling water pilot outlet
6Fuel tank filler cap
7Ride plate
8Jet thrust nozzle
9Stern rope hole
10Riding tray
11Hood latch
12Handlebars
13Storage pouch
14Jet intake
15Intake grate
16Drive shaft
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Features and functions
17
EJU31020
Operation of controls and other
functions
EJU31052Hood
The hood is secured at the rear by a latch.
Lift the steering pole and support it with the
lock pin before removing the hood.To remove the hood:
(1) Turn the latch knob to the open position,
and then pull up on the hood latch to un-
latch the hood.
(2) Grasp the hood using the handgrips pro-
vided at the front and rear of the hood. Lift
the hood up and to the rear to remove it.
1Steering pole
1Lock pin
1Hood latch knob
2Hood latch
1Handgrip
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Features and functions
21
When the engine is running, cooling water is
circulated in the engine, and then it is dis-
charged from the pilot outlet.
To check for proper operation of the cooling
system, check that water is being discharged
from the pilot outlet. If water is not being dis-
charged from the outlet, cooling water may
not be circulating in the engine. When this oc-
curs, stop the engine and check for the cause.
(See pages 22 and 65 for more information.)
NOTE:

If the cooling water passages are dry, it will
take about 20 seconds for the water to
reach the outlet after the engine is started.

Water discharge may not be constant at
idle, therefore, open the throttle a little to
check that water discharges properly.
EJU35930Steering system
Your watercraft can be steered by turning the
handlebars in the direction you wish to travel.
When the handlebars are turned, the angle of
the jet thrust nozzle is changed, and the direc-
tion of the watercraft is changed accordingly.
Since the strength of the jet thrust determines
the speed and degree of a turn, throttle must
always be applied when attempting a turn, ex-
cept at trolling speed.
The angle of the jet thrust nozzle can be ad-
justed to suit operator preference. (See page
55 for adjustment procedures.)
1Handlebar
2Jet thrust nozzle
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Features and functions
22
EJU31270Steering pole
The steering pole varies in height with the op-
erator’s posture, enabling the operator to as-
sume various riding positions.
When removing the hood for pre-operation
checks, maintenance, etc., lift the steering
pole and use the lock pin to support it. Move
the lock pin into the detent. Make sure that the
lock pin is returned to the stowed position af-
ter installing the hood.
EJU36000Bow rope hole
The bow rope hole is located at the bow of the
watercraft.The bow rope hole is used to attach a rope to
the watercraft when transporting, mooring, or
towing it in an emergency.
EJU36010Stern rope hole
The stern rope hole is located at the stern of
the watercraft.
The stern rope hole is used to attach a rope to
the watercraft when mooring it.
EJU31660Engine overheat warning system
This model is equipped with an engine over-
heat warning system.
If the engine starts to overheat, the engine
speed will be limited to about 3400 r/min.
If this occurs, immediately reduce the engine
speed, return to shore, and then check for wa-
ter discharge at the cooling water pilot outlet
while the engine is running. If there is no dis-
charge of water, shut the engine off, and then
1Steering pole
2Lock pin
1Bow rope hole
1Stern rope hole
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Operation
26
to-oil ratio could result in fouled spark
plugs, smoky exhaust, and heavy car-
bon deposits.
Pour 2-stroke engine oil into a clean contain-
er, and then add gasoline. To mix them thor-
oughly, shake the container from side to side.
EJU31910Filling the fuel tank
CAUTION:
ECJ00290
Be careful when refueling. Avoid getting
water and other contaminants in the fuel
tank. Contaminated fuel can cause poor
running and engine damage.
(1) Lift the steering pole and support it with
the lock pin.
(2) Remove the hood. (See page 17 for hood
removal and installation procedures.)
(3) Remove the fuel tank filler cap, and then
slowly add the premixed fuel to the fueltank. Stop filling when the fuel level just
reaches the bottom of the filler tube.
(4) Install the fuel tank filler cap and the
hood.
NOTE:

The hood must be removed in order to view
the fuel level in the fuel tank while adding fu-
el.

Be careful not to spill fuel or overfill the fuel
tank.

Do not fill up the filler tube because fuel ex-
pands as it warms up and could overflow.
12-stroke engine oil
2Gasoline
Fuel-to-oil ratios (gasoline to oil)
Break-in period (first two tankfuls):
25 : 1
After break-in:
50 :1
Fuel tank capacity:
To t a l :
18 L (4.8 US gal) (4.0 Imp.gal)
Reserve:
5.5 L (1.5 US gal) (1.2 Imp.gal)
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Operation
27
EJU31980
Pre-operation checks EJU31990Pre-operation check list
Before operating this watercraft, perform the checks in the following check list. See the accom-
panying text in this chapter for details on how to perform the checks.
WARNING
EWJ00410
If any item in the pre-operation check list is not working properly, have it inspected and
repaired before operating the watercraft, otherwise an accident could occur.
NOTE:
Pre-operation checks should be made each time the watercraft is used. These checks can be
completed in a short time. It is worth the time spent to ensure safety and reliability.
ITEM ROUTINE PAGE
BEFORE LAUNCH OR OPERATION
Engine compartmentRemove the hood to ventilate the engine compart-
ment. Check for fuel vapors and loose electrical con-
nections.28
BilgeCheck for water and fuel and drain if necessary. 29
Throttle leverCheck that the throttle lever springs back smoothly. 30
Steering systemCheck for proper operation. 30
FuelCheck the fuel level and replenish if necessary.
Check the hoses and tank for leakage.28
Water separatorCheck for water and drain if necessary. 28
BatteryCheck the electrolyte level and battery condition. 29
HoodCheck that the hood is securely closed. 17
Hull and deckCheck the hull and deck for cracks and other dam-
age.28
Jet intakeCheck for debris and remove if necessary. 31
Fire extinguisherCheck the condition and replace if necessary. 29
Engine shut-off cordCheck the condition and replace if frayed or broken. 32
SwitchesCheck the start switch, engine stop switch, and en-
gine shut-off switch for proper operation.32
AFTER LAUNCH
Cooling water pilot outletCheck that water is discharged while the engine is
running and the watercraft is in the water.32
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