2008 YAMAHA RHINO 700 Spark

General maintenance and lubrication
chart ................................................... 8-8
Hood ................................................... 8-17
Console .............................................. 8-21
Engine oil and oil filter cartridge ......... 8-25
Final gear oil ....................................... 8-39
Differential gear oil ............................. 8-47
Coolant ............................................... 8-53
Axle boots........................................... 8-57
Spark plug inspection ......................... 8-59
Cleaning the air filter element............. 8-65
Drive select lever box check hose ...... 8-77
V-belt cooling duct check hose........... 8-77
V-belt case drain plug......................... 8-79
Cleaning the spark arrester ................ 8-81
Valve clearance .................................. 8-83
Brakes ................................................ 8-85
Checking the front and rear brake
pads ................................................. 8-87
Checking the parking brake pads ....... 8-89
Checking the brake fluid level ............ 8-91
Brake fluid replacement...................... 8-95
Checking the brake pedal................... 8-95
Parking brake lever free play
adjustment........................................ 8-97
Brake light switch adjustment ........... 8-101
Cable inspection and lubrication ...... 8-103Brake pedal and accelerator pedal
lubrication ...................................... 8-105
Rear knuckle upper and lower pivot
lubrication ...................................... 8-107
Steering shaft lubrication ................. 8-111
Wheel removal ................................. 8-111
Tire replacement .............................. 8-113
Wheel installation ............................. 8-115
Battery.............................................. 8-119
Battery maintenance ........................ 8-123
Jump-starting ................................... 8-125
Fuse replacement ............................ 8-131
Replacing a headlight bulb............... 8-137
Headlight beam adjustment ............. 8-143
Tail/brake light bulb replacement ..... 8-145
Troubleshooting ............................... 8-151
Troubleshooting charts .................... 8-153
CLEANING AND STORAGE ................... 9-1
A. Cleaning .......................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS................................. 10-1
CONSUMER INFORMATION ............... 11-1
Identification number records............. 11-1
91011
EE.book Page 3 Tuesday, October 9, 2007 4:04 PM

3-1
EVU00080
1 -DESCRIPTION
1. Headlights
2. Front shock absorber assembly
3. Brake fluid reservoir
4. Air filter element
5. V-belt case
6. Driver seat
7. Driver seat belt
8. Cargo bed
9. Tail/brake lights
10. Rear shock absorber assembly
11. Cargo bed release levers
12. Spark plug
13. Door
CBA 089
14. Spark arrester
15. Passenger seat belt
16. Passenger seat
17. Passenger handhold
18. Engine oil dipstick
19. Battery
20. Fuses
21. Coolant reservoir
22. Radiator cap
23. Oil filter cartridge
24. Fuel tank cap
H G F EIJKL
AC M N D
EE.book Page 1 Tuesday, October 9, 2007 4:04 PM

5-11
5B460002
Fuel
Make sure there is sufficient gasoline in the tank.
WARNING
Gasoline and gasoline vapors are extremely flam-
mable. To avoid fires and explosions and to re-
duce the risk of injury when refueling, follow these
instructions.1. Before refueling, turn off the engine and be
sure that driver and passenger are outside
the vehicle.
Never refuel while smoking, or while in the vi-
cinity of sparks, open flames, or other sourc-
es of ignition such as the pilot lights of water
heaters and clothes dryers.
2. Do not overfill the fuel tank. Because fuel ex-
pands when it heats up, heat from the engine
or the sun can cause fuel to spill out of the
fuel tank.
3. Wipe up any spilled fuel immediately.
4. Be sure the fuel tank cap is closed securely.
EE.book Page 11 Tuesday, October 9, 2007 4:04 PM

5-13
WARNING
Gasoline is poisonous and can cause injury or
death. Handle gasoline with care. Never siphon
gasoline by mouth. If you should swallow some
gasoline or inhale a lot of gasoline vapor, or get
some gasoline in your eyes, see your doctor im-
mediately. If gasoline spills on your skin, wash with
soap and water. If gasoline spills on your clothing,
change your clothes.Your Yamaha engine has been designed to use
regular unleaded gasoline with a research octane
number of 91 or higher. If knocking or pinging oc-
curs, use a different brand of gasoline or premium
unleaded fuel. Unleaded fuel will give you longer
spark plug life and reduced maintenance cost.
EE.book Page 13 Tuesday, October 9, 2007 4:04 PM

5-17
Portable gas containers
If you carry a portable gas can in the bed of the
Rhino, be sure to secure it with the cap tightened
before driving the vehicle.
Always place a portable gas container on the
ground before filling it. Before removing the con-
tainer cap, touch the container with the gas dis-
penser nozzle. Keep gas dispenser nozzle in
contact with container inlet when filling. WARN-
ING! Never refill a fuel container in the bed of
any vehicle. Fire may result from a build-up of
static electricity. The discharge of this build-up
while refueling can cause a spark and ignite
the gasoline.
EE.book Page 17 Tuesday, October 9, 2007 4:04 PM

8-7
EVU01640
Periodic maintenance chart for the emission control system

For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals.


For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance in-
tervals. However, keep in mind that if the vehicle isn’t used for a long period of time, the month mainte-
nance intervals should be followed.


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1,200
(750)2,400
(1,500)2,400
(1,500)4,800
(3,000)
hours 20 75 150 150 300
Fuel line*Check fuel hose for cracks or damage.
Replace if necessary.
Valves*Check valve clearance.
Adjust if necessary.Spark plugCheck condition.
Adjust gap and clean.
Replace if necessary.Crankcase breather
system*Check breather hose for cracks or damage.
Replace if necessary.Exhaust system*Check for leakage.
Tighten if necessary.
Replace gasket(s) if necessary.Spark arresterClean.EE.book Page 7 Tuesday, October 9, 2007 4:04 PM

8-59 1. Spark plug cap
1. Capuchon de bougie
1. Tapa de bujía
1
1. Spark plug wrench
1. Clé à bougie
1. Llave de bujías
1
EVU00750
Spark plug inspection
Removal
1. Remove the console. (See pages 8-21–8-23
for console removal and installation proce-
dures.)
2. Remove the spark plug cap.
3. Use the spark plug wrench in the tool kit to re-
move the spark plug as shown.
EE.book Page 59 Tuesday, October 9, 2007 4:04 PM

8-61
Inspection
The spark plug is an important engine component
and is easy to inspect. The condition of the spark
plug can indicate the condition of the engine.
The ideal color of the porcelain insulator around
the center electrode is a medium-to-light tan for a
vehicle that is being ridden normally.
You should periodically remove and inspect the
spark plug because heat and deposits will cause
the spark plug to slowly break down and erode. If
electrode erosion becomes excessive, or if carbon
and other deposits are excessive, you should re-
place the spark plug with the specified plug.
Specified spark plug:
CPR7EA-9 (NGK)
EE.book Page 61 Tuesday, October 9, 2007 4:04 PM