TABLE OF CONTENTS
SAFETY INFORMATION
...................1-1
Safe riding ........................................1-1
Location of important labels .............1-4
DESCRIPTION
...................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments..................2-3
INSTRUMENT AND CONTROL
FUNCTIONS
........................................3-1
Handlebar switch .............................3-1
Speed limiter and power reduction
plate .............................................3-1
Front brake lever .............................3-2
Rear brake lever ..............................3-3
Fuel tank cap ...................................3-3
Fuel ..................................................3-3
Fuel tank breather hose ...................3-5
2-stroke engine oil ...........................3-5
Fuel cock .........................................3-5
Starter (choke) lever “
1
” .................3-6
Kickstarter ........................................3-6
Seat .................................................3-7
PRE-OPERATION CHECKS
...............4-1
Pre-operation check list ...................4-2
OPERATION AND IMPORTANT
RIDING POINTS
.................................. 5-1
Starting and warming up a cold
engine .......................................... 5-1
Starting a warm engine ................... 5-1
Starting off ....................................... 5-2
Acceleration and deceleration ......... 5-2
Braking ............................................ 5-2
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR
.................................. 6-1
Owner’s tool kit ................................ 6-1
Periodic maintenance chart for the
emission control system .............. 6-2
General maintenance and lubrication
chart ............................................. 6-3
Checking the spark plug .................. 6-5
Removing the power reduction
plate ............................................. 6-6
Transmission oil .............................. 6-7
Middle and final gear cases ............ 6-8
Cleaning the air filter element ......... 6-8
Cleaning the spark arrester ............. 6-9
Adjusting the carburetor ................ 6-10
Adjusting the engine idling
speed ......................................... 6-10
Checking the throttle cable free
play ............................................ 6-11
Tires .............................................. 6-11Panel wheels ................................. 6-13
Accessories and replacement
parts ........................................... 6-13
Adjusting the front and rear brake
lever free play ............................ 6-14
Checking the front and rear brake
shoes ......................................... 6-15
Checking and lubricating the
cables ........................................ 6-15
Checking and lubricating the throttle
grip and cable ............................ 6-16
Adjusting the Autolube pump ........ 6-16
Lubricating the front and rear brake
levers ......................................... 6-16
Checking and lubricating the
centerstand ................................ 6-17
Checking the front fork .................. 6-17
Checking the steering ................... 6-18
Checking the wheel bearings ........ 6-18
Front wheel ................................... 6-19
Rear wheel .................................... 6-20
Troubleshooting ............................ 6-23
Troubleshooting chart ................... 6-24
MOTORCYCLE CARE AND
STORAGE
........................................... 7-1
Matte color caution .......................... 7-1
Care ................................................ 7-1
Storage ........................................... 7-3
SPECIFICATIONS
............................. 8-1
