2008 YAMAHA MT-01 headlight

PERIODIC MAINTENANCE AND MINOR REPAIR
6-28
6 b. Disconnect the headlight cou-
pler, and then unhook the
headlight bulb holder.
c. Remove the defective bulb.
WARNING
EWA10790
Headlight bulbs get very hot. There-
fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooleddown.
d. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
CAUTION:
ECA10650
Take care not to damage the follow-
ing parts:

Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.


Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of awattage higher than specified.e. Connect the coupler, and then
install the headlight bulb holder
cover by turning it clockwise.
To replace the low beam headlight
bulba. Disconnect the headlight cou-
pler, and then remove the de-
fective bulb by turning it
counterclockwise.
1. Headlight coupler
2. Headlight bulb holder
1. Do not touch the glass part of the bulb.
U5YUE3E0.book Page 28 Thursday, September 20, 2007 3:03 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-29
6
WARNING
EWA10790
Headlight bulbs get very hot. There-
fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooleddown.
b. Install the bulb by turning it
clockwise.CAUTION:
ECA10650
Take care not to damage the follow-
ing parts:


Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.


Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of awattage higher than specified.c. Connect the headlight coupler.
2. Install the headlight unit by install-
ing the bolts.
3. Have a Yamaha dealer adjust the
headlight beam if necessary.
1. Headlight coupler
2. Headlight bulb
1. Do not touch the glass part of the bulb.
U5YUE3E0.book Page 29 Thursday, September 20, 2007 3:03 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-31
63. Remove the defective bulb by pull-
ing it out from the socket.
4. Insert a new bulb into the socket.
5. Install the license plate light lens
by installing the screws.6. Install the license plate light cover
by installing the screws.
EAU36840
Replacing an auxiliary light
bulb This model is equipped with three aux-
iliary lights. If an auxiliary light bulb
burns out, replace it as follows.
1. Remove the headlight unit by re-
moving the bolts on each side.
1. Screw
2. License plate light lens
1. License plate light bulb
1. Auxiliary light bulb A
2. Auxiliary light bulb B
3. Auxiliary light bulb C
U5YUE3E0.book Page 31 Thursday, September 20, 2007 3:03 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-32
6
NOTE:
Skip steps 2 and 7 if the auxiliary lightbulb A is being replaced.
2. To replace auxiliary light bulb B or
C, remove the corresponding
headlight unit side cover bracket
and the headlight unit side cover
by removing the screws.3. Remove the socket (together with
the bulb) by turning it counter-
clockwise.
4. Remove the defective bulb by pull-
ing it out.5. Insert a new bulb into the socket.
6. Install the socket (together with the
bulb) by turning it clockwise.
7. Install the headlight unit side cover
and the headlight unit side cover
bracket by installing the screws.
8. Install the headlight unit by install-
ing the bolts.1. Bolt
1. Screw
2. Headlight unit side cover bracket
3. Headlight unit side cover
1. Auxiliary light bulb socket
1. Auxiliary light bulb
U5YUE3E0.book Page 32 Thursday, September 20, 2007 3:03 PM

MOTORCYCLE CARE AND STORAGE
7-1
7
EAU37833
Matte color caution CAUTION:
ECA15192
Some models are equipped with
matte colored finished parts. Be
sure to consult a Yamaha dealer for
advice on what products to use be-
fore cleaning the vehicle. Using a
brush, harsh chemical products or
cleaning compounds when cleaning
these parts will scratch or damage
their surface. Wax also should not
be applied to any matte colored fin-ished parts.
EAU36902
Care While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a motor-
cycle. Frequent and proper care does
not only comply with the terms of the
warranty, but it will also keep your
motorcycle looking good, extend its life
and optimize its performance.
Before cleaning
1. Cover the muffler outlets with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets, sprock-
ets, the drive chain and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
CAUTION:
ECA15091


Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.


Improper cleaning can damage
plastic parts (such as cowlings,
panels, windshields, headlight
lenses, meter lenses, etc.) and
the mufflers. Use only a soft,
clean cloth or sponge with mild
detergent and water to clean
plastic. However, if the mufflers
cannot be thoroughly cleaned
U5YUE3E0.book Page 1 Thursday, September 20, 2007 3:03 PM

SPECIFICATIONS
8-2
8
Front tire:Type:
Tubeless
Size:
120/70 ZR17 M/C (58W)
Manufacturer/model:
METZELER/ROADTEC Z6 E FRONT
Manufacturer/model:
MICHELIN/PILOT ROAD SRear tire:Type:
Tubeless
Size:
190/50 ZR17 M/C (73W)
Manufacturer/model:
METZELER/ROADTEC Z6 E
Manufacturer/model:
MICHELIN/PILOT ROADLoading:Maximum load:
199 kg (439 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
290 kPa (42 psi) (2.90 kgf/cm²)
Loading condition:
90–199 kg (198–439 lb)Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
290 kPa (42 psi) (2.90 kgf/cm²)
High-speed riding:
Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
290 kPa (42 psi) (2.90 kgf/cm²)
Front wheel:Wheel type:
Cast wheel
Rim size:
17M/C x MT3.50Rear wheel:Wheel type:
Cast wheel
Rim size:
17M/C x MT6.00Front brake:Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4
Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
120.0 mm (4.72 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
117.0 mm (4.61 in)Electrical system:Ignition system:
Transistorized coil ignition (digital)
Charging system:
AC magnetoBattery:Model:
GT14B-4
Voltage, capacity:
12 V, 12.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Low beam headlight:
12 V, 51.0 W × 1
High beam headlight:
12 V, 55.0 W × 1
Tail/brake light:
LED
U5YUE3E0.book Page 2 Thursday, September 20, 2007 3:03 PM

SPECIFICATIONS
8-3
8
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
12 V, 5.0 W × 3
License plate light:
12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Turn signal indicator light:
LED
Fuel level warning light:
LED
Engine trouble warning light:
LED
Immobilizer system indicator light:
LEDFuses:Main fuse:
50.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
25.0 A
Parking lighting fuse:
10.0 AMuffler cover fan fuse:
15.0 A
ECU (Electronic Control Unit) fuse:
10.0 A
Fuel injection system fuse:
15.0 A
Backup fuse:
10.0 A
Auto-decompression fuse:
15.0 A
U5YUE3E0.book Page 3 Thursday, September 20, 2007 3:03 PM

INDEX
AAir filter element.................................... 6-12
Anti-theft alarm (optional) ....................... 3-9
Auxiliary light bulb, replacing ................ 6-31BBattery .................................................. 6-24
Brake and clutch fluids, changing ......... 6-18
Brake and clutch levers, checking and
lubricating ........................................... 6-22
Brake and shift pedals, checking and
lubricating ........................................... 6-21
Brake fluid level, checking .................... 6-17
Brake lever ........................................... 3-11
Brake pedal .......................................... 3-12CCables, checking and lubricating .......... 6-20
Care ........................................................ 7-1
Catalytic converters .............................. 3-14
Clutch lever.................................. 3-10, 6-16
Cowling, removing and installing ............ 6-6DDimmer switch ........................................ 3-9
Drive chain, cleaning and lubricating .... 6-20
Drive chain slack .................................. 6-18EEngine break-in ...................................... 5-3
Engine oil and oil filter cartridge ............. 6-8
Engine stop switch................................ 3-10
Engine trouble warning light ................... 3-4
EXUP system ....................................... 3-20FFront and rear brake pads, checking .... 6-16
Front fork, adjusting .............................. 3-15
Front fork, checking .............................. 6-23Fuel ....................................................... 3-13
Fuel consumption, tips for reducing ........ 5-3
Fuel level warning light............................ 3-4
Fuel tank breather/overflow hose .......... 3-14
Fuel tank cap......................................... 3-12
Fuses, replacing .................................... 6-26
HHandlebar switches ................................. 3-9
Hazard switch........................................ 3-10
Headlight bulb, replacing....................... 6-27
High beam indicator light......................... 3-4
Horn switch ........................................... 3-10IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-21
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-4
Indicator and warning lights .................... 3-4KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-30
Luggage strap holders .......................... 3-19MMain switch/steering lock ........................ 3-2
Matte color, caution .................................7-1
Model label .............................................. 9-2
Multi-function display...............................3-5NNeutral indicator light .............................. 3-4PParking ....................................................5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-9Periodic maintenance and lubrication
chart...................................................... 6-2
Pre-operation check list .......................... 4-2
RRear brake light switch, adjusting ......... 6-16SSafety information ................................... 1-1
Seat ...................................................... 3-15
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shock absorber assembly, adjusting .... 3-17
Sidestand .............................................. 3-20
Sidestand, checking and lubricating ..... 6-22
Spark plugs, checking............................. 6-7
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ........................................... 3-10
Steering, checking ................................ 6-23
Storage ................................................... 7-4
Supporting the motorcycle .................... 6-33TTail/brake light ...................................... 6-30
Throttle cable free play, checking ......... 6-12
Throttle grip and cable, checking and
lubricating ........................................... 6-21
Tires ...................................................... 6-13
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-33
Troubleshooting chart ........................... 6-34
Turn signal indicator lights ...................... 3-4
Turn signal light bulb, replacing ............ 6-30
Turn signal switch ................................... 3-9VValve clearance .................................... 6-12
U5YUE3E0.book Page 1 Thursday, September 20, 2007 3:03 PM