TABLE OF CONTENTS
SAFETY INFORMATION
...................1-1
Further safe-riding points .................1-4
DESCRIPTION
...................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments..................2-3
INSTRUMENT AND CONTROL
FUNCTIONS
........................................3-1
Immobilizer system ..........................3-1
Main switch/steering lock .................3-2
Indicator and warning lights .............3-3
Speedometer ...................................3-5
Tachometer .....................................3-5
Multi-function display .......................3-5
Anti-theft alarm (optional) ................3-9
Handlebar switches .........................3-9
Front brake lever ...........................3-11
Rear brake lever ............................3-11
Rear brake lock lever .....................3-11
ABS (for ABS models) ...................3-12
Fuel tank cap .................................3-13
Fuel ................................................3-14
Catalytic converters .......................3-14
Seats .............................................3-15
Adjusting the rider seat ..................3-16
Storage compartments ..................3-17
Adjusting the shock absorber
assemblies .................................3-18
Sidestand .......................................3-19Ignition circuit cut-off system ......... 3-20
PRE-OPERATION CHECKS
.............. 4-1
Pre-operation check list ................... 4-2
OPERATION AND IMPORTANT RIDING
POINTS
............................................... 5-1
Starting the engine .......................... 5-1
Starting off ....................................... 5-2
Acceleration and deceleration ......... 5-2
Braking ............................................ 5-2
Tips for reducing fuel
consumption ................................ 5-3
Engine break-in ............................... 5-4
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND MINOR
REPAIR
............................................... 6-1
Owner’s tool kit ................................ 6-1
Periodic maintenance and lubrication
chart ............................................. 6-3
Removing and installing cowlings and
panels .......................................... 6-7
Checking the spark plug ................ 6-11
Engine oil and oil filter element ..... 6-13
Final transmission oil ..................... 6-16
Coolant .......................................... 6-17
Air filter elements and check hoses and
V-belt case air filter element ...... 6-19
Checking the throttle cable free
play ............................................ 6-22Valve clearance ............................ 6-22
Tires .............................................. 6-22
Cast wheels .................................. 6-24
Front and rear brake lever free
play ............................................ 6-25
Adjusting the rear brake lock lever
cable .......................................... 6-26
Checking the front and rear brake
pads ........................................... 6-26
Checking the brake fluid level ....... 6-27
Changing the brake fluid ............... 6-28
Checking and lubricating the
cables ........................................ 6-28
Checking and lubricating the throttle
grip and cable ............................ 6-29
Lubricating the front and rear brake
levers ......................................... 6-29
Checking and lubricating the
centerstand and sidestand ........ 6-29
Checking the front fork .................. 6-30
Checking the steering ................... 6-31
Checking the wheel bearings ........ 6-31
Battery ........................................... 6-32
Replacing the fuses ...................... 6-33
Replacing a headlight bulb ........... 6-35
Tail/brake light ............................... 6-36
Replacing a front turn signal light
bulb ............................................ 6-36
Replacing a rear turn signal light
bulb ............................................ 6-37
8-1
1
2
3
4
5
6
7
8
9
SPECIFICATIONS
EAU2633M
Dimensions:
Overall length:
2230 mm (87.8 in)
Overall width:
780 mm (30.7 in)
Overall height:
1380 mm (54.3 in)
Seat height:
760 mm (29.9 in)
Wheelbase:
1565 mm (61.6 in)
Ground clearance:
120 mm (4.72 in)
Minimum turning radius:
2600 mm (102.4 in)
Weight:
With oil and fuel:
YP400 219.0 kg (483 lb)
YP400A 223.0 kg (492 lb)
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
395.0 cm
3
Bore
×
stroke:
83.0
×
73.0 mm (3.27
×
2.87 in)
Compression ratio:
10.60 :1Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:
Type:
SAE 10W-30, SAE 10W-40, SAE 15W-40,
SAE 20W-40 or SAE 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO stan-
dard MA
Engine oil quantity:
Without oil filter element replacement:
1.50 L (1.59 US qt) (1.32 Imp.qt)
With oil filter element replacement:
1.70 L (1.80 US qt) (1.50 Imp.qt)
Final transmission oil:
Type:
SAE 10W-30 type SE motor oil
Quantity:
0.25 L (0.26 US qt) (0.22 Imp.qt)
Cooling system:
Coolant reservoir capacity (up to the maxi-
mum level mark):
0.32 L (0.34 US qt) (0.28 Imp.qt)
Radiator capacity (including all routes):
1.57 L (1.66 US qt) (1.38 Imp.qt)
Air filter:
Air filter element:
Oil-coated paper element
Fuel:
Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
14.0 L (3.70 US gal) (3.08 Imp.gal)
Fuel injection:
Throttle body:
Manufacturer:
AISAN
Spark plug (s):
Manufacturer/model:
NGK/CR7E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Clutch:
Clutch type:
Dry, centrifugal automatic
Transmission:
Primary reduction system:
Helical gear
Primary reduction ratio:
31/14 (2.214)
Secondary reduction system:
Helical gear
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
INDEX
A
ABS (for ABS models) .............................3-12
ABS warning light (for ABS models) ..........3-4
Acceleration and deceleration ...................5-2
Air filter elements and check hoses and
V-belt case air filter element ..................6-19
Anti-theft alarm (optional) ..........................3-9
Auxiliary light bulb, replacing ...................6-38
B
Battery .....................................................6-32
Brake fluid, changing ...............................6-28
Brake fluid level, checking .......................6-27
Brake lever, front .....................................3-11
Brake lever, rear ......................................3-11
Brake levers, lubricating ..........................6-29
Braking ......................................................5-2
C
Cables, checking and lubricating .............6-28
Care ...........................................................7-1
Catalytic converters .................................3-14
Centerstand and sidestand, checking and
lubricating ..............................................6-29
Coolant ....................................................6-17
Cowlings and panels, removing and
installing ..................................................6-7
D
Dimmer switch .........................................3-10
E
Engine break-in .........................................5-4
Engine oil and oil filter element ................6-13
Engine stop switch...................................3-10
Engine trouble warning light ......................3-4
F
Final transmission oil ...............................6-16Front and rear brake lever free play ........ 6-25
Front and rear brake pads, checking....... 6-26
Front fork, checking ................................. 6-30
Fuel ......................................................... 3-14
Fuel consumption, tips for reducing .......... 5-3
Fuel tank cap ........................................... 3-13
Fuses, replacing ...................................... 6-33
H
Handlebar switches ................................... 3-9
Hazard switch .......................................... 3-10
Headlight bulb, replacing ......................... 6-35
High beam indicator light ........................... 3-3
Horn switch.............................................. 3-10
I
Identification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-20
Immobilizer system.................................... 3-1
Immobilizer system indicator light ............. 3-4
Indicator and warning lights....................... 3-3
K
Key identification number .......................... 9-1
L
License plate light bulb, replacing ........... 6-38
M
Main switch/steering lock .......................... 3-2
Matte color, caution ................................... 7-1
Model label ................................................ 9-2
Multi-function display ................................. 3-5
P
Parking ...................................................... 5-4
Part locations............................................. 2-1
Pass switch ............................................. 3-10
Periodic maintenance and lubrication
chart ........................................................ 6-3Pre-operation check list............................. 4-2
R
Rear brake lock lever .............................. 3-11
Rear brake lock lever cable, adjusting .... 6-26
Rider seat, adjusting ............................... 3-16
S
Safe-riding points ...................................... 1-4
Safety information ..................................... 1-1
Seats ....................................................... 3-15
Shock absorber assemblies, adjusting.... 3-18
Sidestand ................................................ 3-19
Spark plug, checking ............................... 6-11
Specifications ............................................ 8-1
Speedometer............................................. 3-5
Starting off ................................................. 5-2
Starting the engine .................................... 5-1
Start switch.............................................. 3-10
Steering, checking................................... 6-31
Storage...................................................... 7-3
Storage compartments ............................ 3-17
T
Tachometer ............................................... 3-5
Tail/brake light ......................................... 6-36
Throttle cable free play, checking ........... 6-22
Throttle grip and cable, checking and
lubricating ............................................. 6-29
Tires ........................................................ 6-22
Tool kit....................................................... 6-1
Troubleshooting ...................................... 6-39
Troubleshooting charts............................ 6-40
Turn signal indicator lights ........................ 3-3
Turn signal light bulb (front), replacing .... 6-36
Turn signal light bulb (rear), replacing..... 6-37
Turn signal switch ................................... 3-10