EBU27850
declare in sole responsibility, that the product
EC Declaration of Conformity
conforming to Directive 98/37/ECYAMAHA MOTOR CO., LTD.
(Name of supplier)
2500 Shingai, Iwata, Shizuoka, Japan
(Make, model)
to which this declaration applies, conforms to the essential
health and safety requirements of Directive 98/37/EC,
(If applicable)
and to the other relevant Directives of EEC
89/336/EEC
(Title and/or number and date of issue of the other
Directives of EEC
)
(If applicable)
To effect correct application of the essential health and safety
requirements stated in the Directives of EEC, the following
standards and/or technical specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
2500 Shingai Iwata, Japan (Place and date of issue)
Takaharu Ishima
(Name and job function of authorized person)RV Engineering Division RV Company
We
YFM700FWAD (JY4AM09W060000001~)
EN292, ANSI/SVIA-1-2001
General Manager
MARCH, 2006
U3B462E0.book Page 1 Tuesday, March 20, 2007 11:46 AM
1-2
1
Always inspect your ATV each time you use it to
make sure it is in safe operating condition. Al-
ways follow the inspection and maintenance
procedures and schedules described in this
manual.Always keep both hands on the handlebars and
both feet on the footboards of the ATV during
operation.Always go slowly and be extra careful when op-
erating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the
ATV.Never operate on excessively rough, slippery or
loose terrain until you have learned and prac-
ticed the skills necessary to control the ATV on
such terrain. Always be especially cautious on
these kinds of terrain.Always follow proper procedures for turning as
described in this manual. Practice turning at low
speeds before attempting to turn at faster
speeds and never turn at excessive speeds.Never operate the ATV on hills too steep for the
ATV or for your abilities. Practice on smaller hills
before attempting larger hills.
Always follow proper procedures for climbing
hills as described in this manual. Check the ter-
rain carefully before you start up any hill. Never
climb hills with excessively slippery or loose sur-
faces. Shift your weight forward. Never open the
throttle suddenly. Never go over the top of a hill
at high speed.Always follow proper procedures for going down
hills and for braking on hills as described in this
manual. Check the terrain carefully before you
start down any hill. Shift your weight backward.
Never go down a hill at high speed. Avoid going
down a hill at an angle that would cause the ve-
hicle to lean sharply to one side. Go straight
down the hill where possible.Always follow proper procedures for crossing
the side of a hill as described in this manual.
Avoid hills with excessively slippery or loose sur-
faces. Shift your weight to the uphill side of the
ATV. Never attempt to turn the ATV around on
any hill until you have mastered the turning tech-
nique described in this manual on level ground.
Avoid crossing the side of a steep hill if possible.Always use proper procedures if you stall or roll
backwards when climbing a hill. To avoid stall-
ing, use the proper gear range and maintain a
U3B462E0.book Page 2 Tuesday, March 20, 2007 11:46 AM
4-17
4
NOTE:If knocking or pinging occurs, use a different brandof gasoline or higher octane grade.CAUTION:ECB00070Use only unleaded gasoline. The use of leaded
gasoline will cause severe damage to internal
engine parts, such as the valves and pistonrings, as well as to the exhaust system.
WARNING
EWB00310Do not overfill the fuel tank. Fuel expands
when it heats up. If the fuel tank is overfilled,
fuel could spill out due to heat from the en-
gine or the sun.
Be careful not to spill fuel, especially on the
engine or exhaust pipe which can cause a
fire and severe injury. Wipe up any spilled
fuel immediately.Do not refuel right after the engine has been
running and is still very hot.Be sure the fuel tank cap is closed securely.EBU18880Seat To remove the seat
Pull the seat lock lever upward and pull up the seat
at the rear. Recommended fuel:
UNLEADED GASOLINE ONLY
For Europe: Regular unleaded gasoline only
with a research octane number of 91 or high-
er
Fuel tank capacity:
20.0 L (5.28 US gal) (4.40 Imp.gal)
Fuel reserve amount:
4.5 L (1.19 US gal) (0.99 Imp.gal)1. Seat
2. Seat lock lever
U3B462E0.book Page 17 Tuesday, March 20, 2007 11:46 AM
5-3
5
EBU19540Fuel Make sure that there is sufficient fuel in the tank.
(See page 4-16.)
WARNING
EWB00520Do not overfill the fuel tank. Fuel expands
when it heats up. If the fuel tank is overfilled,
fuel could spill out due to heat from the en-
gine or the sun.Be careful not to spill fuel, especially on the
engine or exhaust pipe which can cause a
fire and severe injury. Wipe up any spilled
fuel immediately.Do not refuel right after the engine has been
running and is still very hot.Be sure the fuel tank cap is closed securely.EBU19560Engine oil Make sure that the engine oil is at the specified lev-
el. Add oil as necessary. (See page 8-22.)EBU19590Final gear oil Make sure that the final gear oil is at the specified
level. Add oil as necessary. (See page 8-26.)
EBU19600Differential gear oil Make sure that the differential gear oil is at the
specified level. Add oil as necessary. (See page
8-28.)EBU19630Coolant Make sure that the coolant is at the specified level.
Add coolant as necessary. (See page 8-30.)NOTE:The coolant level must be checked on a cold en-
gine since the level varies with engine tempera-ture.
WARNING
EWB00510Wait for the engine and radiator to cool before
removing the radiator cap. You could be
burned by hot fluid and steam blown out under
pressure. Always put a thick rag over the cap
when opening. Allow any remaining pressureto escape before completely removing the cap.
U3B462E0.book Page 3 Tuesday, March 20, 2007 11:46 AM
6-1
6
EBU19880
OPERATION
EBU19900Read the Owner’s Manual carefully before riding
the ATV.
WARNING
EWB00630Read the Owner’s Manual carefully to become
familiar with all controls in order to help pre-
vent any loss of control, which could cause an
accident or injury. If there is a control or func-
tion you do not understand, ask your Yamahadealer.EBU27342Starting the engine
WARNING
EWB00640Always make sure all control cables work
smoothly before you begin riding in cold
weather. If the control cables are frozen or do
not work smoothly, you could be unable to
control the ATV, which could lead to an acci-dent or collision.
CAUTION:ECB00150See the “Engine break-in” section on page 6-4prior to operating the engine for the first time.
1. Turn the main switch to “ON” and the engine
stop switch to “”.CAUTION:ECB00822The coolant temperature warning light and en-
gine trouble warning light should come on,
then go off.
The EPS warning light should come on, then
go off when the engine is started.
If a warning light does not go off, see page 4-2
for the corresponding warning light circuitcheck.
2. Apply the brake pedal, and then shift the drive
select lever into the neutral or park position.
The corresponding indicator light should
come on. If the indicator light does not come
on, have a Yamaha dealer check the electrical
circuit.
U3B462E0.book Page 1 Tuesday, March 20, 2007 11:46 AM
6-2
6
NOTE:This model is equipped with an ignition circuit cut-
off system. The engine can be started under the
following conditions:The drive select lever is in the neutral or park po-
sition.The rear brake lever or brake pedal is applied
with the drive select lever in any position. How-
ever, it is recommended to shift into the neutralor park position before starting the engine.
3. Apply the rear brake lever or brake pedal.
4. Completely close the throttle lever and start
the engine by pushing the start switch.
NOTE:If the engine fails to start, release the start switch,
then push it again. Pause a few seconds before
the next attempt. Each cranking should be as short
as possible to preserve battery energy. Do not
crank the engine more than 10 seconds on eachattempt.
5. Continue warming up the engine until it idles
smoothly.
CAUTION:ECB00160For maximum engine life, always warm the en-
gine up before starting off. Never acceleratehard when the engine is cold!NOTE:The engine is warm when it responds normally tothe throttle.EBU20440Operating the drive select lever and
driving in reverse CAUTION:ECB00170Before shifting, stop the ATV, otherwise thetransmission may be damaged.
Shifting: Neutral to High-range and High-range
to Low-range
1. Bring the ATV to a complete stop.
2. Apply the brake pedal, and then shift by mov-
ing the drive select lever along the shift guide.
U3B462E0.book Page 2 Tuesday, March 20, 2007 11:46 AM
7-12
7
WARNING
EWB01550Always mount a caution flag on the ATV to
make you more visible when operating in areas
where you might not be seen by other vehicles.Watch carefully for other vehicles.
Do not ride in areas posted “no trespassing”.
Do not ride on private property without getting per-
mission.Select a large, flat, unpaved area to become famil-
iar with your ATV. Make sure that this area is free
of obstacles and other riders. You should practice
control of the throttle, brakes, shifting procedures,
and turning techniques in this area before trying
more difficult terrain. Always avoid riding on paved
surfaces: the ATV is designed for use on unpaved
surfaces only, and handling maneuvers are more
difficult to perform on pavement.
Shift to the park position and follow the instruction
on page 6-1 to start the engine. Once it has
warmed up you are ready to begin riding your ATV.
Remember that the engine and exhaust pipe will
be hot when riding and afterwards; do not allow
skin or clothing to come in contact with these com-
ponents.U3B462E0.book Page 12 Tuesday, March 20, 2007 11:46 AM
8-43
8
NOTE:The engine is warm when it quickly responds to thethrottle.
2. Remove panel C. (See page 8-8.)
3. Attach the tachometer to the spark plug lead.
4. Check the engine idling speed and, if neces-
sary, adjust it to specification by turning the
idle adjusting screw. To increase the engine
idling speed, turn the idle adjusting screw in
direction (a), and to decrease it, turn the screw
in direction (b).
NOTE:If the specified idling speed cannot be obtained as
described above, have a Yamaha dealer make theadjustment.
5. Install the panel.EBU24043Adjusting the throttle cable free play The throttle cable free play should be checked
and, if necessary, adjusted at the intervals speci-
fied in the periodic maintenance and lubrication
chart.
The throttle cable free play should measure 3.0–
5.0 mm (0.12–0.20 in) at the throttle lever. Period-
ically check the throttle cable free play and, if nec-
essary, adjust it as follows.NOTE:The engine idling speed must be checked, and ad-
justed if necessary, before adjusting the throttle ca-ble free play.
1. Loosen the locknut.
1. Idle adjusting screw
Engine idling speed:
1550–1650 r/min
U3B462E0.book Page 43 Tuesday, March 20, 2007 11:46 AM