2008 YAMAHA GRIZZLY 660 ABS

EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND
CONTROL FUNCTIONS ................................ 4-1
Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Multifunction display ................................... 4-4
Handlebar switches .................................... 4-6
Throttle lever ............................................ 4-11
Speed limiter ............................................ 4-12
Front brake lever ...................................... 4-12
Brake pedal and rear brake lever ............. 4-13
Drive select lever ...................................... 4-14
Recoil starter ............................................ 4-14
Fuel tank cap ............................................ 4-14
Fuel .......................................................... 4-15Fuel cock ..................................................4-16
Starter (choke) ..........................................4-17
Seat ..........................................................4-18
Storage compartment ...............................4-19
Front carrier ..............................................4-20
Rear carrier ...............................................4-20
Adjusting the front and
rear shock absorber assemblies .............4-20
Auxiliary DC jack .......................................4-21
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ..............................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil ......................................5-3
Coolant .......................................................5-3
Front and rear brakes .................................5-4
Throttle lever ...............................................5-5
Tires ............................................................5-5
Measuring the tire pressure ........................5-6
Tire wear limit .............................................5-7
Chassis fasteners .......................................5-7
Instruments, lights and switches .................5-7U23D60E0.book Page 1 Thursday, March 15, 2007 7:59 PM

3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Radiator cap
2. Fuel tank cap
3. Fuel cock
4. Oil filter cartridge
5. Throttle stop screw
6. Fuses
7. Engine oil filler cap
8. Recoil starter
9. Coolant reservoir
10.Drive select lever box check hose
11.V-belt cooling duct check hose
1. Rear shock absorber assembly spring preload adjusting
ring
2. Spark arrester
3. Storage compartment and tool kit
4. Battery
5. Air filter case
6. Spark plug
7. Front brake fluid reservoir
8. Front shock absorber assembly spring preload adjusting
ring
9. Rear brake fluid reservoir
10.Brake pedal
11.V-belt case drain plug
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4-20
4
EBU18960Front carrier
Do not exceed the load limit of 45.0 kg (99 lb) for
the front carrier.
Do not exceed the maximum load of 220.0 kg
(485 lb) for the ATV.EBU18970Rear carrier
Do not exceed the load limit of 85.0 kg (187 lb)
for the rear carrier.
Do not exceed the maximum load of 220.0 kg
(485 lb) for the ATV.EBU19160Adjusting the front and rear shock ab-
sorber assemblies The spring preload can be adjusted to suit the rid-
er’s weight and the riding conditions.NOTE:The rear wheels need to be removed to adjust therear shock absorber assemblies. (See page 8-54.)
Adjust the spring preload as follows.Turn the adjusting ring in direction (a) to increase
the spring preload and thereby harden the suspen-
sion, and in direction (b) to decrease the spring
preload and thereby soften the suspension.
NOTE:A special wrench can be obtained at a Yamahadealer to make this adjustment.1. Spring preload adjusting ring
2. Position indicator
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4-21
4
WARNING
EWB00400Always adjust the shock absorber assemblies
on the left and right side to the same setting.
Uneven adjustment can cause poor handling
and loss of stability, which could lead to an ac-cident.EBU19180Auxiliary DC jack The auxiliary DC jack is located at the front right
side of the ATV. The auxiliary DC jack can be used
for suitable work lights, radios, etc. The auxiliary
DC jack should only be used when the engine is
running.
1. Set the light switch to “OFF”.
2. Start the engine. (See page 6-1.)
3. Open the auxiliary DC jack cap, and then in-
sert the accessory power plug into the jack.
1. Special wrenchSpring preload setting:
Minimum (soft):
1
Standard:
2
Maximum (hard):
5
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8-6
8
8*V- b e l tCheck for wear, cracks or other damage, and re-
place if necessary.√ √√√
9*Chassis fastenersMake sure that all nuts, bolts, and screws are
properly tightened.√√√√√
10*Shock absorber as-
sembliesCheck operation and correct if necessary.
Check for oil leakage and replace if necessary.√√√
11*Stabilizer bushesCheck for cracks or other damage, and replace if
necessary.√√√
12*Rear knuckle pivotsLubricate with lithium-soap-based grease.√√√
13*Steering shaftLubricate with lithium-soap-based grease.√√√
14*Steering systemCheck operation and repair or replace if damaged.
Check toe-in and adjust if necessary.√√√√√
15*Engine mountCheck for cracks or other damage, and replace if
necessary.√√√
16*Axle bootsCheck for cracks or other damage, and replace if
necessary.√√√√√
17 Engine oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√ √√√
18Engine oil filter car-
tridgeReplace.√√√
19 Differential gear oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320U23D60E0.book Page 6 Thursday, March 15, 2007 7:59 PM

9-1
9
EBU25860
CLEANING AND STORAGE
EBU25880Cleaning Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.
1. Before cleaning the ATV:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
2. If the engine case is excessively greasy, apply
degreaser with a paint brush. Do not apply de-
greaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden
hose. Use only enough pressure to do the job.CAUTION:ECB00710Excessive water pressure may cause water
seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical de-
vices. Many expensive repair bills have result-ed from improper high-pressure detergent
applications such as those available in coin-
operated car washers.
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa-
ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner
to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all
painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
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10-4
10
Rear:
33.0 kPa (4.8 psi) (0.330 kgf/cm²)
Front wheel:Wheel type:
Panel wheel
Rim size:
12 x 6.0ATRear wheel:Wheel type:
Panel wheel
Rim size:
12 x 7.5ATFront brake:Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Left hand and right foot operation
Recommended fluid:
DOT 4Front suspension:Type:
Double wishbone
Spring/shock absorber type:
Coil spring/oil damperWheel travel:
170 mm (6.7 in)
Rear suspension:Type:
Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
225 mm (8.9 in)Electrical system:Ignition system:
DC. CDI
Charging system:
AC magnetoBattery:Model:
YTX20L-BS
Voltage, capacity:
12 V, 18.0 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage x quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Neutral indicator light:
LED
Reverse indicator light:
LED
U23D60E0.book Page 4 Thursday, March 15, 2007 7:59 PM

IIdentification numbers .................................................. 11-1
Indicator lights and warning light .................................... 4-2
Instruments, lights and switches .................................... 5-7KKey identification number ............................................. 11-1LLabel locations ............................................................... 2-1
Light switch .................................................................... 4-6
Low-range indicator light ................................................ 4-3MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2
Multifunction display ....................................................... 4-4NNeutral indicator light ..................................................... 4-2OOn-Command differential gear lock switch .................... 4-9
On-Command four-wheel-drive switch ........................... 4-8
Override switch .............................................................. 4-7
Owner’s manual and tool kit ........................................... 8-1PPanels, removing and installing ..................................... 8-9
Park indicator light ......................................................... 4-3
Parking ........................................................................... 6-6
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1
Pre-operation check list ................................................. 5-1
RRear knuckle pivots, lubricating ................................... 8-47
Recoil starter ................................................................ 4-14
Reverse indicator light ................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 1-1
Seat ............................................................................. 4-18
Shock absorber assemblies,
adjusting the front and rear ........................................ 4-20
Spark arrester, cleaning ............................................... 8-34
Spark plug, checking ................................................... 8-16
Specifications ............................................................... 10-1
Speed limiter ................................................................ 4-12
Stabilizer bushes, checking ......................................... 8-47
Starter (choke) ............................................................. 4-17
Start switch .................................................................... 4-6
Steering shaft, lubricating ............................................ 8-48
Storage .......................................................................... 9-2
Storage compartment .................................................. 4-19TTail/brake light bulb, replacing ..................................... 8-53
Throttle cable free play, adjusting ................................ 8-37
Throttle lever ......................................................... 4-11, 5-5
Tire pressure, measuring ............................................... 5-6
Tires ............................................................................... 5-5
Tire wear limit ................................................................ 5-7
Troubleshooting ........................................................... 8-56
Troubleshooting charts ................................................ 8-57VValve clearance ........................................................... 8-38
V-belt case drain plug .................................................. 8-35
U23D60E0.book Page 2 Thursday, March 15, 2007 7:59 PM