PERIODIC MAINTENANCE AND MINOR REPAIR
6-12
6
NOTE:Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-tem have cooled down.CAUTION:
ECA11620
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-rial enters the crankcase.9. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
NOTE:After the engine is started, the engine
oil level warning light should go off if theoil level is sufficient.CAUTION:
ECA10400
If the oil level warning light flickers
or remains on, immediately turn the
engine off and have a Yamaha dealercheck the vehicle.
10. Turn the engine off, and then
check the oil level and correct it if
necessary.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU40151
To check the coolant level
The coolant level should be checked as
follows before each ride. In addition,
the coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.
1. Place the vehicle on the center-
stand.NOTE:
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Check the coolant level in the cool-
ant reservoir.
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter cartridge replace-
ment:
2.50 L (2.64 US qt) (2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt) (2.46 Imp.qt)
U4S8E1E0.book Page 12 Monday, July 2, 2007 10:33 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-16
6
EAU32886
Replacing the air filter element The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas.
1. Remove the seat. (See page
3-18.)
2. Remove panels A and B. (See
page 6-7.)
3. Remove the fuel tank bolts, and
then lift the fuel tank away from the
air filter case.
4. Remove the air filter case cover by
removing the screws.
CAUTION:
ECA12880
When removing the air filter case
cover, be careful not to allow foreign
objects to drop into the air intakemanifold.
5. Pull the air filter element out.6. Insert a new air filter element into
the air filter case.
CAUTION:
ECA10480
Make sure that the air filter ele-
ment is properly seated in the
air filter case.
The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) maybecome excessively worn.
7. Install the air filter case cover by in-
stalling the screws.
8. Place the fuel tank in the original
position and install the bolts.
1. Bolt
1. Screw
2. Air filter case cover
1. Air filter element
2. Air intake manifold
U4S8E1E0.book Page 16 Monday, July 2, 2007 10:33 AM
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2095 mm (82.5 in)
Overall width:
750 mm (29.5 in)
Overall height:
1210 mm (47.6 in)
Seat height:
795 mm (31.3 in)
Wheelbase:
1440 mm (56.7 in)
Ground clearance:
145 mm (5.71 in)
Minimum turning radius:
2800 mm (110.2 in)Weight:With oil and fuel:
FZ6-SAHG 212.0 kg (467 lb)
FZ6-SHG 207.0 kg (456 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined parallel 4-cylinder
Displacement:
600.0 cm³
Bore × stroke:
65.5 × 44.5 mm (2.58 × 1.75 in)
Compression ratio:
12.20 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE10W30, SAE10W40, SAE15W40,
SAE20W40 or SAE20W50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:
2.50 L (2.64 US qt) (2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt) (2.46 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt) (0.22 Imp.qt)
Radiator capacity (including all routes):
2.00 L (2.11 US qt) (1.76 Imp.qt)Air filter:Air filter element:
Oil-coated paper element
Fuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
19.4 L (5.13 US gal) (4.27 Imp.gal)
Fuel reserve amount:
3.6 L (0.95 US gal) (0.79 Imp.gal)Fuel injection:Throttle body:
Manufacturer:
MIKUNI
Type/quantity:
36EIDW-B1/1Spark plug (s):Manufacturer/model:
NGK/CR9EK
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
86/44 (1.955)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
46/16 (2.875)
Transmission type:
Constant mesh 6-speed
Operation:
Left foot operation
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U4S8E1E0.book Page 1 Monday, July 2, 2007 10:33 AM
INDEX
AABS ...................................................... 3-15
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-16
Anti-theft alarm (optional) ..................... 3-12
Auxiliary light bulb, replacing ................ 6-37BBattery .................................................. 6-31
Brake and clutch levers, checking and
lubricating ........................................... 6-28
Brake and shift pedals, checking and
lubricating ........................................... 6-27
Brake fluid, changing ............................ 6-24
Brake fluid level, checking .................... 6-23
Brake lever ........................................... 3-15
Brake pedal .......................................... 3-15CCables, checking and lubricating .......... 6-27
Care ........................................................ 7-1
Catalytic converters .............................. 3-18
Centerstand and sidestand, checking
and lubricating .................................... 6-29
Clutch lever........................................... 3-14
Clutch lever free play, adjusting ........... 6-22
Coolant ................................................. 6-12
Coolant temperature warning light.......... 3-4DDimmer switch ...................................... 3-13
Drive chain, cleaning and lubricating .... 6-26
Drive chain slack .................................. 6-25EEngine break-in ...................................... 5-3
Engine idling speed .............................. 6-17
Engine oil and oil filter cartridge ........... 6-10Engine stop switch ................................ 3-13
Engine trouble warning light .................... 3-7
FFront and rear brake pads, checking .... 6-23
Front fork, checking...............................6-29
Fuel ....................................................... 3-17
Fuel consumption, tips for reducing ........ 5-3
Fuel tank breather hose ........................ 3-18
Fuel tank cap......................................... 3-16
Fuses, replacing .................................... 6-32HHandlebar switches ............................... 3-13
Hazard switch........................................ 3-14
Headlight bulb, replacing....................... 6-34
Helmet holder ........................................ 3-19
High beam indicator light......................... 3-4
Horn switch ........................................... 3-13IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-22
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-7
Indicator and warning lights .................... 3-4KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-36MMain switch/steering lock ........................ 3-2
Matte color, caution .................................7-1
Model label .............................................. 9-2
Multi-function meter unit .......................... 3-8NNeutral indicator light .............................. 3-4
OOil level warning light .............................. 3-4PPanels, removing and installing .............. 6-7
Parking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-13
Periodic maintenance and lubrication
chart...................................................... 6-2
Pre-operation check list .......................... 4-2RRear brake light switch ......................... 6-22SSafety information ................................... 1-1
Seat ...................................................... 3-18
Shifting .................................................... 5-2
Shift pedal ............................................. 3-14
Shock absorber assembly, adjusting .... 3-20
Sidestand .............................................. 3-21
Spark plugs, checking............................. 6-9
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ........................................... 3-13
Steering, checking ................................ 6-30
Storage ................................................... 7-3
Storage compartment ........................... 3-19
Swingarm pivots, lubricating ................. 6-29TTail/brake light bulb, replacing .............. 6-35
Throttle cable free play, checking ......... 6-18
Throttle grip and cable, checking and
lubricating ........................................... 6-27
Tires ...................................................... 6-19
Tool kit .................................................... 6-1
U4S8E1E0.book Page 1 Monday, July 2, 2007 10:33 AM