2008 YAMAHA FZ6 NHG brake

PERIODIC MAINTENANCE AND MINOR REPAIR
6-38
6
NOTE:A rubber mallet may be useful to tap thewheel axle out.
6. Push the wheel forward, and then
remove the drive chain from the
rear sprocket.
NOTE:The drive chain does not need to be
disassembled in order to remove andinstall the rear wheel.
7. Remove the wheel.CAUTION:
ECA11070
Do not apply the brake after the
wheel has been removed together
with the brake disc, otherwise thebrake pads will be forced shut.
EAU32941
To install the rear wheel
1. Install the wheel and the brake cal-
iper bracket by inserting the wheel
axle from the right-hand side.
NOTE:

Make sure that the slot in the brake
caliper bracket is fit over the retain-
er on the swingarm.


Make sure that there is enough
space between the brake pads be-fore installing the wheel.
2. Install the drive chain onto the rear
sprocket, and then adjust the drive
chain slack. (See page 6-22.)
3. Install the axle nut, and then lower
the rear wheel so that it is on the
ground.
4. Tighten the axle nut to the speci-
fied torque.
1. Locknut
2. Drive chain slack adjusting bolt
3. Wheel axle
4. Brake caliper bracket
5. Brake caliper
1. Retainer
2. Slot
U5S5E1E0.book Page 38 Friday, June 22, 2007 1:03 PM

MOTORCYCLE CARE AND STORAGE
7-2
7 contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.


Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.


For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield isscratched, use a quality plastic
polishing compound after
washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.NOTE:Salt sprayed on roads in the winter mayremain well into spring.1. Clean the motorcycle with cold wa-
ter and a mild detergent, after the
engine has cooled down.
CAUTION:
ECA10790
Do not use warm water since it in-
creases the corrosive action of thesalt.
2. After drying the motorcycle, apply
a corrosion protection spray on all
metal, including chrome- and nick-
el-plated, surfaces to prevent cor-
rosion.
After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Immediately dry the drive chain
and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
U5S5E1E0.book Page 2 Friday, June 22, 2007 1:03 PM

MOTORCYCLE CARE AND STORAGE
7-3
74. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean-
er to remove any remaining dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely
before storing or covering it.
WARNING
EWA11130


Make sure that there is no oil or
wax on the brakes or tires.


If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-nering behavior.
CAUTION:
ECA10800


Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.


Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.


Avoid using abrasive polishing
compounds as they will wearaway the paint.
NOTE:Consult a Yamaha dealer for advice onwhat products to use.
EAU26201
Storage Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.CAUTION:
ECA10810


Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.


To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
U5S5E1E0.book Page 3 Friday, June 22, 2007 1:03 PM

SPECIFICATIONS
8-2
8
Gear ratio:
1st:
37/13 (2.846)
2nd:
37/19 (1.947)
3rd:
28/18 (1.556)
4th:
32/24 (1.333)
5th:
25/21 (1.190)
6th:
26/24 (1.083)Chassis:Frame type:
Diamond
Caster angle:
25.00 °
Trail:
97.5 mm (3.84 in)Front tire:Type:
Tubeless
Size:
120/70 ZR17M/C (58W)
Manufacturer/model:
BRIDGESTONE/BT020F GG
Manufacturer/model:
DUNLOP/D252FRear tire:Type:
Tubeless
Size:
180/55 ZR17M/C (73W)Manufacturer/model:
BRIDGESTONE/BT020R GG
Manufacturer/model:
DUNLOP/D252
Loading:Maximum load:
FZ6-NAHG 191 kg (421 lb)
FZ6-NHG 196 kg (432 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
225 kPa (33 psi) (2.25 kgf/cm²)
Rear:
250 kPa (36 psi) (2.50 kgf/cm²)
Loading condition:
FZ6-NAHG 90–191 kg (198–421 lb)
FZ6-NHG 90–196 kg (198–432 lb)
Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
290 kPa (42 psi) (2.90 kgf/cm²)
High-speed riding:
Front:
225 kPa (33 psi) (2.25 kgf/cm²)
Rear:
250 kPa (36 psi) (2.50 kgf/cm²)Front wheel:Wheel type:
Cast wheelRim size:
17M/C x MT3.50
Rear wheel:Wheel type:
Cast wheel
Rim size:
17M/C x MT5.50Front brake:Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
130.0 mm (5.12 in)Rear suspension:Type:
Swingarm (monocross)
Spring/shock absorber type:
Coil spring/gas-oil damper
U5S5E1E0.book Page 2 Friday, June 22, 2007 1:03 PM

SPECIFICATIONS
8-3
8
Wheel travel:
130.0 mm (5.12 in)Electrical system:Ignition system:
Transistorized coil ignition (digital)
Charging system:
AC magnetoBattery:Model:
GT12B-4
Voltage, capacity:
12 V, 10.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 60 W/55.0 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
12 V, 5.0 W × 1
License plate light:
12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LEDOil level warning light:
LED
Turn signal indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
ABS warning light:
FZ6-NAHG LED
Immobilizer system indicator light:
LED
Fuses:Main fuse:
30.0 A
Headlight fuse:
20.0 A
Taillight fuse:
10.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
10.0 A
Radiator fan fuse:
20.0 A
Fuel injection system fuse:
10.0 A
ABS control unit fuse:
FZ6-NAHG 10.0 A
ABS motor fuse:
FZ6-NAHG 30.0 A
Backup fuse:
10.0 A
U5S5E1E0.book Page 3 Friday, June 22, 2007 1:03 PM

INDEX
AABS (for ABS models) .......................... 3-15
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-13
Anti-theft alarm (optional) ..................... 3-12
Auxiliary light bulb, replacing ................ 6-35BBattery .................................................. 6-29
Brake and clutch levers,
checking and lubricating ..................... 6-26
Brake and shift pedals,
checking and lubricating ..................... 6-25
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever ........................................... 3-15
Brake pedal .......................................... 3-15CCables, checking and lubricating .......... 6-24
Care ........................................................ 7-1
Catalytic converters .............................. 3-18
Clutch lever........................................... 3-14
Clutch lever free play, adjusting ........... 6-19
Coolant ................................................. 6-10
Coolant temperature warning light.......... 3-4DDimmer switch ...................................... 3-13
Drive chain, cleaning and lubricating .... 6-24
Drive chain slack .................................. 6-22EEngine break-in ...................................... 5-3
Engine idling speed .............................. 6-15
Engine oil and oil filter cartridge ............. 6-7
Engine stop switch................................ 3-13
Engine trouble warning light ................... 3-7
FFront and rear brake pads, checking .... 6-20
Front fork, checking...............................6-27
Fuel ....................................................... 3-17
Fuel consumption, tips for reducing ........ 5-3
Fuel tank breather hose ........................ 3-18
Fuel tank cap......................................... 3-16
Fuses, replacing .................................... 6-30HHandlebar switches ............................... 3-13
Hazard switch........................................ 3-14
Headlight bulb, replacing....................... 6-32
Helmet holder ........................................ 3-19
High beam indicator light......................... 3-4
Horn switch ........................................... 3-13IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-22
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-7
Indicator and warning lights .................... 3-4KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-34MMain switch/steering lock ........................ 3-2
Matte color, caution .................................7-1
Model label .............................................. 9-2
Multi-function meter unit .......................... 3-8NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4
PPanel, removing and installing ................ 6-6
Parking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-13
Periodic maintenance and
lubrication chart .................................... 6-2
Pre-operation check list .......................... 4-2RRear brake light switch ......................... 6-20SSafety information ................................... 1-1
Seat ...................................................... 3-18
Shifting .................................................... 5-2
Shift pedal ............................................. 3-14
Shock absorber assembly, adjusting .... 3-20
Sidestand .............................................. 3-21
Sidestand, checking and lubricating ..... 6-26
Spark plugs, checking............................. 6-6
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ........................................... 3-13
Steering, checking ................................ 6-28
Storage ................................................... 7-3
Storage compartment ........................... 3-19
Supporting the motorcycle .................... 6-35
Swingarm pivots, lubricating ................. 6-27TTail/brake light bulb, replacing .............. 6-33
Throttle cable free play, checking ......... 6-16
Throttle grip and cable,
checking and lubricating ..................... 6-25
Tires ...................................................... 6-16
Tool kit .................................................... 6-1
U5S5E1E0.book Page 1 Friday, June 22, 2007 1:03 PM