2008 SUZUKI SWIFT front wiper

Downloaded from www.Manualslib.com manuals search engine 00
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Vo l u m e 1
Precautions............................................................... 00-iPrecautions ............................................................ 00-1
General Information ................ ................................... 0-i
General Information ............................................... 0A-1
Maintenance and Lubricatio n ................................. 0B-1
Engine ......................................................................... 1-i Precautions .............................................................. 1-1
Engine General Information and Diagnosis ........... 1A-1
Aux. Emission Control Devices .............................. 1B-1
Engine Electrical Devices....................................... 1C-1
Engine Mechanical ................................................. 1D-1
Engine Lubrication System .................................... 1E-1
Engine Cooling System .......................................... 1F-1
Fuel System ...........................................................1G-1
Ignition System....................................................... 1H-1
Starting System ....................................................... 1I-1
Charging System.....................................................1J-1
Exhaust System ..................................................... 1K-1
Suspension ................................................................. 2-i Precautions .............................................................. 2-1
Suspension General Diagnosis .............................. 2A-1
Front Suspension ................................................... 2B-1
Rear Suspension................ .................................... 2C-1
Wheels and Tires ................................................... 2D-1
Driveline / Axle ........................................................... 3-i Precautions .............................................................. 3-1
Drive Shaft / Axle ................................................... 3A-1
Brakes ......................................................................... 4-i Precautions .............................................................. 4-1
Brake Control System and Diagnosis .................... 4A-1
Front Brakes........................................................... 4B-1
Rear Brakes ........................................................... 4C-1
Parking Brake......................................................... 4D-1
ABS ........................................................................ 4E-1
Electronic Stability Program ................................... 4F-1
Vo l u m e 2
Precautions ............................................................... 00-iPrecautions ............................................................ 00-1
Transmission / Transaxle .... ...................................... 5-i
Precautions .............................................................. 5-1
Automatic Transmission/Transaxle ........................ 5A-1
Manual Transmission/Transaxle ............................ 5B-1
Clutch .....................................................................5C-1
Steering ....................................................................... 6-i Precautions .............................................................. 6-1
Steering General Diagnosis ................................... 6A-1
Steering Wheel and Column .................................. 6B-1
Power Assisted Steering System ...........................6C-1
HVAC ........................................................................... 7-i Precautions .............................................................. 7-1
Heater and Ventilation............................................ 7A-1
Air Conditioning System ......................................... 7B-1
Restraint ...................................................................... 8-i Precautions .............................................................. 8-1
Seat Belts ............................................................... 8A-1
Air Bag System ...................................................... 8B-1
Body, Cab and Accessories .... .................................. 9-i
Precautions .............................................................. 9-1
Wiring Systems ...................................................... 9A-1
Lighting Systems .................................................... 9B-1
Instrumentation / Driver Info. / Horn .......................9C-1
Wipers / Washers ...................................................9D-1
Glass / Windows / Mirrors ...................................... 9E-1
Security and Locks ................................................. 9F-1
Seats ..................................................................... 9G-1
Interior Trim ............................................................9H-1
Hood / Fenders / Doors .......................................... 9J-1
Body Structure ....................................................... 9K-1
Paint / Coatings ...................................................... 9L-1
Exterior Trim .......................................................... 9M-1
Control Systems ....................................................... 10-i Precautions ............................................................ 10-1
Body Electrical Control Sy stem ............................ 10B-1
Immobilizer Control System .................................10C-1
Keyless Start System ........................................... 10E-1
TABLE OF CONTENTS

Downloaded from www.Manualslib.com manuals search engine Front Suspension: 2B-4
Reference Information
Side slip
When checked with side slip tester, side slip should
satisfy following specification.Side slip
0 to IN 3.0 mm/m (0 to IN 0.118 in/3.3 ft)
If side slip is greatly di
fferent, toe or front wheel
alignment may not be correct.
Front Strut Assembly ComponentsS7RS0B2206002
Front Strut Assembly Removal and InstallationS7RS0B2206003
Removal
1) Remove windshield wipe r arms with wiper blades.
2) Remove cowl top covers referring to “Cowl Top
Components in Section 9K”.
NOTE
When servicing component parts of strut
assembly, remove stru t rod cap and then
loosen strut nut a little before removing strut
assembly. This will make service work easier.
Note that the nut must not be removed at this
point.

3) Hoist vehicle, allowing front suspension to hang free.
4) Remove wheel and disconn ect stabilizer joint (1)
from strut bracket.
When loosening joint nu t, hold stud with special
tools.
Special tool
(A): 09900–00411 socket
(B): 09900–00413 5 mm
11 3
2 1
12
13
4
5
6
7
10
8(a)
(b)
9
(a)
14
15(a)
16
I6RS0C220006-02
1. Strut assembly
6. Strut bearing 11. Strut rod cap16. Bump stopper
2. Coil spring 7. Strut support 12. Strut bracket nut : 50 N⋅m (5.0 kgf-m, 36.5 lb-ft)
3. Dust cover 8. Strut support lower nut 13. Strut bracket bolt
:Insert from vehicle front side. : 90 N
⋅m (9.0 kgf-m, 65.5 lb-ft)
4. Coil spring seat 9. Strut nut 14. Stabilizer joint nut : Do not reuse.
5. Coil spring upper seat 10. Rebound stopper 15. Stabilizer joint
1
(A)
(B)
I4RS0A220004-01

Downloaded from www.Manualslib.com manuals search engine 2B-5 Front Suspension:
5) Remove brake hose mounting bolt (1) and remove brake hose (2) from bracket and then wheel speed
sensor harness (3) from strut bracket as shown in
figure.
6) Remove strut bracket bolts and nuts (4).
7) Remove strut rod cap.
8) Remove strut nut (1), and remove rebound stopper (2).
NOTE
Hold strut by hand so th at it will not fall off.

9) Remove strut assembly.
Installation
Install strut assembly by reversing removal procedure,
noting the following instructions.
CAUTION!
Never reuse strut bracket nuts.
Nuts are pre-coated with friction stabilizer.
Be sure to replace pre-coated nut with a new
one, or nut may loosen.

• Insert bolts in such direction as shown in figure.
• Tighten all fasteners to specified torque. Tightening torque
Strut bracket nut (a): 90 N·m (9.0 kgf-m, 65.5 lb-ft)
Brake hose mounting bolt (c): 25 N·m (2.5 kgf-m,
18.0 lb-ft)
Stabilizer joint nut (d): 50 N·m (5.0 kgf-m, 36.5 lb-
ft)
• Lower hoist and vehicle in unloaded condition, tighten strut nut (b) to specified torque.
Tightening torque
Strut nut (b): 50 N·m (5.0 kgf-m, 36.5 lb-ft)
• Install windshield wiper arms with blades referring to
“Windshield Wiper Removal and Installation in
Section 9D”.
NOTE
• Don’t twist brake hose and wheel speed sensor harness when installing them.
• Install wheel speed sensor harness (1) which marking (2) in figure is placed to
open hook side of the bracket.

1 3
2
2
1
4
4
3
I4RS0A220005-01
2
1
I4RS0A220006-01
(d) (a)
(b)
(c)
1
2
I4RS0B220012-01

Downloaded from www.Manualslib.com manuals search engine 4A-14 Brake Control System and Diagnosis:
6) Fill reservoir with specified fluid.
7) After completing the work, bleed air from brake and clutch system referring to “Air Bleeding of Brake
System” and “Air Bleeding of Clutch System in
Section 5C” (M/T model).
8) Install cowl top panel referring to “Cowl Top Components in Section 9K”.
9) Install windshield wiper referring to “Windshield
Wiper Removal and Insta llation in Section 9D”.
10) Perform brake test and check each installed part for fluid leakage.
Master Cylinder Assembly Disassembly and
Assembly
S7RS0B4106013
Disassembly
1) Push in primary piston (1) to remove secondary
piston stopper pin (2) from master cylinder as
shown.
2) Remove circlip (1).
3) Remove piston guide and primary piston. Then remove secondary piston by blowing compressed air
(2) into hole. Be cautions during removal as
secondary piston jumps out.
WARNING!
Do not apply too highly compressed air
which will cause piston to jump out of
cylinder. Place a cloth to prevent piston from
damage. It should be taken out gradually with
moderately compressed air. Do not place
your fingers in front of piston when using
compressed air.

Assembly
CAUTION!
• Never use any mineral oil such as kerosene oil and gasoline when washing
and assembling parts.
• Check inside of cylinder wall, pistons and cup seals are free from any foreign objects
such as dust and dirt and use case not to
cause any damage with a tool during
assembly.
• Do not drop parts. Do not use any part which has been dropped.

1) Apply brake fluid to inside of cylinder and contact surface of piston assembly (new piston cups, new O-
ring and piston guide).
2) Install secondary return spring and secondary piston (1) into cylinder body (4).
NOTE
Align oblong hole in secondary piston (2)
with stopper pin hole (3) in master cylinder
body (4) when installing it.

3) Install primary piston assembly into cylinder body.
4) Install piston stopper pin (2) with pistons pushed in all the way and install it.
I2RH01410025-01
I4RS0A410017-01
I2RH01410027-01
I4RS0A410018-01

Downloaded from www.Manualslib.com manuals search engine Steering Wheel and Column: 6B-8
Installation
CAUTION!
After tightening steering column mounting
nuts, shaft joint bolts should be tightened.
Wrong tightening order could cause a
damage to shaft joint.

1) Be sure that front wheels are in straight.
2) Install steering column assembly to lower and upper brackets. Tighten steering column lower nuts (1) first
and then upper nuts (2) to specifications as given
below.
Tightening torque
Steering column nut (a): 14 N·m (1.4 kgf-m, 10.5
lb-ft)
NOTE
After installing tilt steering column, make
sure that steering column moves backwards
and forwards smoothly and stops when tilt
lever is fixed.

3) Align flat part “A” of stee ring lower shaft (1) with bolt
hole “B” of shaft joint (2) of column as shown. Then
insert lower shaft into shaf t joint of steering column
with matching marks (4).
4) Insert lower shaft (1) into pinion shaft (3) with matching marks (4).
5) Tighten joint bolt (pinion shaft side) (6) to specified torque first and then joint bolt (steering column side)
(5) to specified torque.
CAUTION!
After tightening column nuts, tighten steering
shaft upper joint bolt. Otherwise shaft joint
bearing is damaged.

Tightening torque
Steering shaft joint bolt (a): 25 N·m (2.5 kgf-m,
18.5 lb-ft) 6) Install steering joint cover.
7) Install immobilizer cont
rol module from steering
column, referring to “Immo bilizer Control Module
(ICM) Removal and Installation in Section 10C”.
8) Install lighting switch and wiper switch to steering column.
9) Install contact coil cable assembly and steering wheel referring to “Conta ct Coil Cable Assembly
Removal and Installation” and “Steering Wheel
Removal and Installation”.
10) Install steering column hole cover. 11) Connect negative (–) battery to cable.
12) Enable air bag system refe rring to “Enabling Air Bag
System in Section 8B”.
Steering Column InspectionS7RS0B6206007
Check steering column for damage and operation
referring to “Checking Steering Column for Accident
Damage”.
2,(a)
1,(a)
1,(a)
2,(a)
I4RS0B620009-02
I6RS0C620003-01

Downloaded from www.Manualslib.com manuals search engine Table of Contents 9- i
9
Section 9
CONTENTS
Body, Cab and Accessories
Precautions ................................................. 9-1
Precautions............................................................. 9-1
Precautions on Body, Cab and Accessories ......... 9-1
Precautions for Body Service ................................ 9-1
Fastener Caution for Body Service ....................... 9-1
Wiring Systems............... ......................... 9A-1
Precautions........................................................... 9A-1
Cautions in Body Electrical System Servicing..... 9A-1
General Description ............................................. 9A-1 Abbreviations ...................................................... 9A-1
Wire / Connector Color Sy mbols ......................... 9A-1
Symbols and Marks ............................................ 9A-2
How to Read Connector Layout Diagram ........... 9A-4
How to Read Connector Codes and Terminal Nos.................................................................... 9A-5
How to Read Ground Point ................................. 9A-7
How to Read Power Supply Diagram.................. 9A-8
How to Read System Circuit Diagram................. 9A-8
Connector Layout Diagram . .............................. 9A-10
Connector Layout Diagram ............................... 9A-10
Engine Compartment .......... .............................. 9A-10
Instrument Panel ............................................... 9A-16
Door, Roof......................................................... 9A-20
Floor .................................................................. 9A-23
Rear .................................................................. 9A-29
Ground Point ...................................................... 9A-30 Ground (earth) Point ......................................... 9A-30
Power Supply Diagram ........ .............................. 9A-31
Power Supply Diagram ....... .............................. 9A-31
Fuses and the Protected Parts ......................... 9A-33
Fuses in Main Fuse Box (RHD) ........................ 9A-33
Fuses in Main Fuse Box (LHD) ......................... 9A-33
Individual Circuit Fuse Box No. 1 ...................... 9A-34
Individual Circuit Fuse Box No. 2 (In J/B) ......... 9A-35
Junction Block (J/B) Connector / Fuse Layout .. 9A-37
Junction Block Inner Circuit (Overview) ............ 9A-38
Junction Block Inner Circuit (Detail) .................. 9A-40
System Circuit Diagram... .................................. 9A-45
System Circuit Diagram .. .................................. 9A-45
A-1 Cranking System Circ uit Diagram .............. 9A-46
A-2 Charging System Circu it Diagram .............. 9A-47
A-3 Ignition System Circu it Diagram ................. 9A-48
A-4 Cooling System Circuit Diagram................. 9A-49 A-5 Engine and A/C Control System Circuit
Diagram........................................................... 9A-50
A-6 A/T Control System Circuit Diagram........... 9A-55
A-7 Immobilizer System Circuit Diagram .......... 9A-57
A-8 Body Control System Circuit Diagram ........ 9A-58
B-1 Windshield Wiper and Washer Circuit Diagram........................................................... 9A-62
B-2 Rear Wiper and Washer Circuit Diagram ... 9A-63
B-3 Rear Defogger Circuit Diagram .................. 9A-64
B-4 Power Window Circuit Diagram .................. 9A-65
B-5 Power Door Lock Circu it Diagram .............. 9A-67
B-6 Power Mirror Circuit Diagram ..................... 9A-69
B-7 Horn Circuit Diagram .................................. 9A-70
B-8 Seat Heater Circuit Diagram....................... 9A-71
B-9 Keyless Start System Circuit Diagram........ 9A-72
C-1 Combination Mete r Circuit Diagram
(Meter)............................................................. 9A-73
C-2 Combination Mete r Circuit Diagram
(Indicator) ........................................................ 9A-74
C-3 Combination Mete r Circuit Diagram
(Warning Light)................................................ 9A-75
D-1 Headlight System Circuit Diagram ............. 9A-77
D-2 Position, Tail and Licence Plate Light System Circuit Diagram .................................. 9A-79
D-3 Front Fog Light System Circuit Diagram .... 9A-80
D-4 Illumination Light System Circuit Diagram .. 9A-81
D-5 Interior Light System Circuit Diagram......... 9A-82
D-6 Turn Signal and Hazard Warning Light System Circuit Diagram .................................. 9A-83
D-7 Brake Light System Circuit Diagram .......... 9A-85
D-8 Back-Up Light System Circuit Diagram ...... 9A-86
D-9 Headlight Beam Leveling System Circuit Diagram........................................................... 9A-87
D-10 Rear Fog Light Circuit Diagram ................ 9A-88
E-1 Heater System Circuit Diagram .................. 9A-89
E-2 Auto A/C System Circuit Diagram .............. 9A-91
F-1 Air-Bag System Circuit Diagram ................. 9A-93
F-2 Anti-Lock Brake System Circuit Diagram.... 9A-95
F-3 Electronic Stab ility Program System
Circuit Diagram .................. ............................. 9A-97
F-4 Power Steering System Circuit Diagram .... 9A-99
G-1 Audio System Circuit Diagram ................. 9A-101
G-2 Multi Information Display / Accessory Socket System Circuit Diagram .................... 9A-102
List of Connector .............................................9A-103

Downloaded from www.Manualslib.com manuals search engine Table of Contents 9-iii
Door Switch (Front / Rear Door) Inspection ...... 9C-17
Rear End Door Switch Inspection ..................... 9C-17
Outside Air Temperature Sensor Removal and Installation (If Equipped) .......................... 9C-17
Outside Air Temperature Sensor Inspection (If Equipped) ................................................... 9C-17
Instrument Panel Removal and Installation....... 9C-18
Information Display (Clock) Removal and Installation ....................................................... 9C-19
Audio Unit Removal and In stallation ................. 9C-19
Front Speaker Removal and Installation ........... 9C-19
Rear Speaker Removal and Installation............ 9C-20
Horn Removal and Installation .......................... 9C-20
Horn Inspection ................................................. 9C-20
Horn Relay Inspection ....................................... 9C-20
Antenna Amplifier Removal and Installation ..... 9C-21
Remote Audio Control Switch Removal and Installation (If Equipped) ................................. 9C-21
Remote Audio Control Switch Inspection (If Equipped)........................................................ 9C-22
Vehicle Speed Signal Inspection (For Audio Unit) (If Equipped) ........................................... 9C-22
Specifications ..................................................... 9C-22
Tightening Torque Specifications ...................... 9C-22
Wipers / Washers............ ......................... 9D-1
Diagnostic Information and Procedures ............ 9D-1
Front Wiper and Washer Symptom Diagnosis .... 9D-1
Rear Wiper and Washer Symptom Diagnosis..... 9D-1
Repair Instructions .............................................. 9D-2 Wipers and Washers Components ..................... 9D-2
Washer Tank and Washer Pump Removal and Installation .................................................. 9D-3
Washer Pump Inspection .................................... 9D-3
Windshield Wiper Removal and Installation ........ 9D-4
Windshield Wiper Motor Inspection..................... 9D-5
Rear Wiper Removal and Installation.................. 9D-6
Rear Wiper Motor Inspection .............................. 9D-7
Windshield Wiper and Washer Switch Removal and Installation................................... 9D-7
Windshield Wiper and Washer Switch Inspection.......................................................... 9D-8
Rear Wiper and Washer Switch Removal and Installation ......................................................... 9D-9
Rear Wiper and Washer Switch Inspection......... 9D-9
Rear Wiper Relay Removal and Installation ..... 9D-10
Rear Wiper Relay Inspection ............................ 9D-10
Specifications ..................................................... 9D-10
Tightening Torque Specifications ...................... 9D-10
Glass / Windows / Mirrors.. ..................... 9E-1
General Description ............................................. 9E-1
Rear End Door Window Defogger System Description ........................................................ 9E-1
Windshield Construction ..................................... 9E-1
Diagnostic Information and Procedures ............ 9E-2 Rear End door Window Defogger Symptom Diagnosis .......................................................... 9E-2 Power Window Control System Symptom
Diagnosis .......................................................... 9E-2
Power Door Mirror Control System Symptom Diagnosis .......................................................... 9E-3
Door Mirror Heater Symptom Diagnosis (If
Equipped) .......................................................... 9E-3
Repair Instructions ........... ................................... 9E-4
Windshield Removal and In stallation .................. 9E-4
Front Door Window Components ........................ 9E-8
Front Door Glass Removal and Installation ........ 9E-8
Front Door Window Re gulator Removal and
Installation ......................................................... 9E-9
Front Door Window Regula tor Inspection ......... 9E-10
Rear Door Window Components ...................... 9E-10
Rear Door Glass Removal and Installation ....... 9E-11
Rear Door Window Regulator Removal and Installation ....................................................... 9E-12
Rear Door Window Regulato r Inspection .......... 9E-12
Rear End Door Window Components ............... 9E-13
Rear End Door Glass Removal and Installation ....................................................... 9E-13
Rear End Door Window Defogger Switch Inspection ........................................................ 9E-14
Rear End Door Window Defogger Relay Inspection ........................................................ 9E-14
Rear End Door Window Defogger Wire Inspection ........................................................ 9E-15
Rear End Door Window Defogger Wire
Repair.............................................................. 9E-15
Power Window Main Switch Inspection ............ 9E-16
Power Window Sub Switch Inspection .............. 9E-17
Door Mirror Components.. ................................. 9E-18
Door Mirror Removal and In stallation................ 9E-18
Power Door Mirror Switch Inspection ................ 9E-18
Power Door Mirror Actuator Inspection ............. 9E-19
Door Mirror Heater Switch Inspection (If Equipped) ........................................................ 9E-19
Door Mirror Heater Inspec tion (If Equipped) ..... 9E-19
Special Tools and Equipmen t ........................... 9E-19
Recommended Service Material ....................... 9E-19
Security and Locks......... ..........................9F-1
General Description ............................................. 9F-1
Key Coding Construction .................................... 9F-1
Rear End Door Opener System Description ....... 9F-1
Component Location ............ ............................... 9F-2
Power Door Lock and Keyless Entry System
Component Location ......................................... 9F-2
Diagnostic Information and Procedures ............ 9F-3 Power Door Lock System Symptom Diagnosis .......................................................... 9F-3
Power Door Lock System Operation Inspection .......................................................... 9F-3
Keyless Entry System Symptom Diagnosis (If
Equipped) .......................................................... 9F-4
Keyless Entry System Operation Inspection ....... 9F-5
Door Lock Function of Keyless Start System Symptom Diagnosis (If Equipped)..................... 9F-5

Downloaded from www.Manualslib.com manuals search engine 9A-3 Wiring Systems:
Ignition switch Keyless entry Immobilizer system Combination meter Lighting switch
Headlight leveling Hazard warning light Front fog light Rear fog light Spark plug Radiator fan Fuel pumpFuel injectorXX control module Windshield wiper
Windshield washer Rear wiper Rear washer Rear defogger Power window
Power door lock Power mirror A/BPretensioner Passenger side
Driver side Seat heater A/CPower steering Side air-bag (R)
Side air-bag (L) Side curtain air-bag (R) Side curtain air bag (L) Glow plug
I2RH01910912-01I3JA01910902-01I5RH01910901-01I2RH01910915-01I2RH01910916-01
I3JA01910904-01I3JA01910905-01I3JA01910906-01I3JA01910907-01I2RH01910921-01
I2RH01910922-01I3JA01910908-01I5RW0A910987-01
XX
Cont M
I2RH01910925-01I3JA01910909-01
I3JA01910910-01I3JA01910911-01I3JA01910912-01I2RH01910930-01I3JA01910913-01
I3JA01910914-01I3JA01910915-01I3JA01910916-01I3JA01910917-01I3JA01910918-01
I3JA01910919-01I2RH01910938-01I3JA01910920-01I3JA01910921-01I4JA01910901-01
I4JA01910902-01I5RS0A910958-01I5RS0A910959-01
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