2008 SUZUKI SWIFT Display

Downloaded from www.Manualslib.com manuals search engine 00-5 Precautions:
• When performing service to electrical parts that does not require use of battery power, disconnect the
negative cable of the battery.
• When disconnecting the negative cable from the battery, be careful to the following.
– Check and record DTCs in ECM and HVAC control module if necessary before disconnecting.
– Record displayed contents of the clock and/or audio system, etc. before disconnecting and reset it
as before after connecting.
– For vehicle equipped with electric throttle body system, perform electric throttle body system
calibration referring to “Electric Throttle Body
System Calibration in Section 1C” after
reconnecting the negative cable to the battery.
– For vehicle equipped with ESP ®, calibrate steering
angle sensor referring to “Sensor Calibration in
Section 4F” after reconnecting the negative cable
to the battery.
• When removing the battery, be sure to disconnect the negative cable first and then the positive cable. When
reconnecting the battery, connect the positive cable
first and then the negative cable, and replace the
terminal cover. • When removing parts that are to be reused, be sure to
keep them arranged in an orderly manner so that they
may be reinstalled in the proper order and position.
• Whenever you use oil seals, gaskets, packing, O- rings, locking washers, split pins, self-locking nuts,
and certain other parts as specified, be sure to use
new ones. Also, before installing new gaskets,
packing, etc., be sure to remove any residual material
from the mating surfaces.
• Make sure that all parts used in reassembly are perfectly clean.
When use of a certain type of lubricant, bond or
sealant is specified, be sure to use the specified type.
“A”: Water tight sealant 99000–31250 (SUZUKI
Bond No.1207F)
I2RH01010026-01
I2RH01010027-01
I2RH01010028-01
I2RH01010029-01
I2RH01010030-01

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-1
Engine
Engine General Information and Diagnosis
Precautions
Precautions on Engine ServiceS7RS0B1100001
CAUTION!
The following information on engine service
should be noted carefully, as it is important in
preventing damage, and in contributing to
reliable engine performance.

• When raising or supporting engine for any reason, do
not use a jack under oil pan. Due to small clearance
between oil pan and oil pump strainer, jacking against
oil pan may cause it to be bent against strainer,
resulting in damaged oil pick-up unit.
• It should be kept in mind , while working on engine,
that 12-volt electrical syste m is capable of violent and
damaging short circuits.
When performing any work where electrical terminals
can be grounded, ground cable of the battery should
be disconnected at battery.
• Any time the air cleaner, throttle body or intake manifold is removed, the intake opening should be
covered. This will protect against accidental entrance
of foreign material which could follow intake passage
into cylinder and cause extensive damage when
engine is started.
Precaution on On-Board Diagnostic (OBD)
System
S7RS0B1100005
There are two types of On -Board Diagnostic (OBD)
system, Euro OBD system and non-Euro-OBD system,
depending on the vehicle specification.
As the diagnosis function is different between these two
types, be sure to fully understand the OBD system
referring to “On-Board Diagnostic System Description”.
OBD System Summary Table
Precautions in Diagnosing TroubleS7RS0B1100002
NOTE
There are two types of OBD system
depending on the vehicle specification.
For details, refer to “Precaution on On-Board
Diagnostic (OBD) System”.

• Don’t disconnect couplers from ECM, battery cable
from battery, ECM ground wire harness from engine
or main fuse before confirming diagnostic information
(DTC, freeze frame data, etc.) stored in ECM memory.
Such disconnection will erase memorized information
in ECM memory.
• Diagnostic information stored in ECM memory can be cleared as well as checke d by using SUZUKI scan
tool or OBD generic scan tool. Before using scan tool,
read its Operator’s (Instruction) Manual carefully to
have good understanding as to what functions are
available and how to use it.
For Euro OBD model it is indistinguishable which
module turns on MIL because not only ECM but also
TCM (A/T model) turns on MIL (For details of on-
board diagnostic system for A/T model, refer to “On-
Board Diagnostic System Description in Section 5A”).
Therefore, check both ECM and TCM (A/T model) for
DTC when MIL lights on.
When checking ECM for DTC, keep in mind that DTC
is displayed on the scan tool as follows depending on
the scan tool used.
– SUZUKI scan tool displays DTC detected by ECM.
– OBD generic scan tool displays DTC detected by each of ECM and TCM (A/T model) simultaneously.
• Priorities for diagnosing troubles If two or more DTCs are stored, proceed to the DTC
flow which has been detected earliest in the order and
follow the instructi on in that flow.
If no instructions are given, troubleshoot DTCs
according to the following priorities.
a. DTCs other than DTC P0171 / P0172 (Fuel system too lean / too rich), DTC P0300 / P0301 /
P0302 / P0303 / P0304 (Misfire detected) and
DTC P0401 / P0402 (EGR flow malfunction)
b. DTC P0171 / P0172 (Fuel system too lean / too rich) and DTC P0401 / P0402 (EGR flow
malfunction)
c. DTC P0300 / P0301 / P0302 / P0303 / P0304 (Misfire detected)
Euro OBD
model Non-Euro-OBD
model
Quantity of DTC
related to engine
control Approx. 80 Approx. 60
Freeze frame
data Available Not available
SUZUKI scan
tool Available Available
OBD generic
scan tool Available Not available

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Freeze frame data clearance:
The freeze frame data is cleared at the same time as
clearance of DTC.
Non-Euro-OBD
ECM diagnosis troubles which may occur in the area
including the following parts w hen the ignition switch is
ON and the engine is running, and indicates the result by
turning on or flashing malfunction indicator lamp (1).
• Heated oxygen sensor
• ECT sensor
•TP sensor
• APP sensor
• MAF sensor
• IAT sensor
• MAP sensor
• CMP sensor
• CKP sensor
• Knock sensor
• Wheel speed sensor (VSS)
• CPU (Central Processing Unit) of ECM
• Oil control valve
• EGR valve
• EVAP canister purge valve
• Ignition coil
• Starter relay
• Radiator fan relay
• CAN communication
• Barometric pressure sensor
• ECM back up power supply
ECM and malfunction indicator lamp (1) operate as
follows.
• Malfunction indicator lamp (1) lights when the ignition switch is turned ON (but t he engine at stop) with the
diagnosis switch terminal ungrounded regardless of
the condition of Engine and Emission control system.
This is only to check the ma lfunction indicator lamp (1)
in the combination meter and its circuit.
• If the above areas of Engine and Emission control system is free from any trouble after the engine start
(while engine is running), malfunction indicator lamp
(1) turns OFF. • When ECM detects a trouble which has occurred in
the above areas, it makes malfunction indicator lamp
(1) turn ON while the engi ne is running to warn the
driver of such occurrence of trouble and at the same
time it stores the trouble area in ECM back-up
memory. (The memory is kept as it is even if the
trouble was only temporary and disappeared
immediately. And it is not erased unless the power to
ECM is shut off for specified time or it is cleared by
SUZUKI scan tool (2).)
For Hong Kong model, DTC can be read by not only
using SUZUKI scan tool but also displayed on
odometer (5) of the combination meter. (i.e. when
diagnosis switch terminal (3) is grounded with a
service wire (4) and ignition switch is turned ON.) For
further detail of the checking procedure, refer to “DTC
Check”.
6. Diagnosis connector
2
1
6 3
5
4
I5RS0C110021-01

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DTC CheckS7RS0B1104003
NOTE
• There are two types of OBD system depending on the vehicle specification.
For details, refer to “Precaution on On-
Board Diagnostic (OBD) System”.
• The MIL is turned on when the ECM and/or TCM detect malfunction(s). Each ECM and
TCM stores diagnostic information as the
diagnostic trouble code (DTC) in its
memory and outputs th e DTC to the scan
tool.
Therefore, check both of the ECM and TCM
for any DTC with the SUZUKI scan tool
because the DTC stored in ECM and TCM
is not read and displayed at a time.
However, each of the ECM and TCM needs
not to be checked with the generic scan
tool because the DTC stored in ECM and
TCM is read and displayed at a time.

Using Scan Tool
1) Prepare OBD generic scan tool or SUZUKI scan tool.
2) With ignition switch turned OFF, connect it to DLC (1) located on underside of instrument panel at
driver’s seat side.
Special tool
(A): SUZUKI scan tool
3) Turn ignition switch ON and confirm that MIL lights.
4) Read DTC, pending DTC and freeze frame data according to instructions displayed on scan tool and
print them or write them down. Refer to scan tool
operator’s manual for further details.
If communication between scan tool and ECM is not
possible, check if scan tool is communicable by
connecting it to ECM in another vehicle. If
communication is possible in this case, scan tool is
in good condition. Then check data link connector
and serial data line (circuit) in the vehicle with which
communication was not possible. If connector and
circuit are OK, check that power supply and ground
circuits of ECM and DLC are in good condition
referring to “ECM Power and Ground Circuit Check”. 5) After completing the check,
turn ignition switch OFF
and disconnect scan tool from data link connector.
Without Using Scan Tool (Hong Kong Model) 1) Turn ignition switch to OFF position.
2) Using service wire, ground diagnosis switch terminal (1) of diagnosis connector (2).
3) Turn ON ignition switch and check DTC displayed on
odometer (3) of combination meter.
When more than 2 DTCs are stored in memory,
blinking for each DTC star ts with the smallest DTC
number in increasing order. Also, DTC is indicated
repeatedly until the ignition switch is turned OFF or
disconnect service wire.
NOTE
When no DTC is detected, display on
odometer of combinatio n meter is “0000”.

4) After completing the check, turn ignition switch to
OFF position and disconnect service wire from
diagnosis connector.
(A)
1
I4RS0B110026-01
21
3
I5RS0C110009-01

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DTC ClearanceS7RS0B1104004
NOTE
There are two types of OBD system
depending on the vehicle specification.
For details, refer to “Precaution on On-Board
Diagnostic (OBD) System”.

Using Scan Tool1) Connect OBD generic scan to ol or SUZUKI scan tool
to data link connector in the same manner as when
making this connection for DTC check.
2) Turn ignition switch OFF and then ON.
3) Erase DTC and pending DTC according to instructions displayed on scan tool. Refer to scan
tool operator’s manual for further details.
4) After completing the clear ance, turn ignition switch
OFF and disconnect scan tool from data link
connector.
NOTE
DTC and freeze frame data stored in ECM
memory are also cleared in the following
cases. Be careful not to clear them before
keeping their record.
• When power to ECM is cut off (by disconnecting battery cable, removing
fuse or disconnecting ECM connectors).
• When the same malfunction (DTC) is not detected again during 40 engine warm-up
cycles. (See “Warm-Up Cycle” of “On-
Board Diagnostic System Description”.)

Without Using Scan Tool (Hong Kong Model)
1) Turn ignition switch to OFF position.
2) Disconnect battery negative cable for specified time below to erase diagnostic trouble code stored in
ECM memory and reconnect it.
Time required to erase DTC
DTC TableS7RS0B1104005
NOTE
• There are two types of OBD system depending on the vehicle specification.
• For details, refer to “Precaution on On-Board Diagnostic (OBD) System”.
• For non-Euro-OBD model, some of DTC No. with delta ( U) mark in the following table can not be
detected by ECM depending on vehicl e specification and local regulation.
• DTC with square ( †) mark in the following table can be detected only for Hong Kong model.
• DTC with circle ( {) mark in the following table can be detected only for Euro OBD model and Hong
Kong model.
• For Euro OBD model, with the generic scan tool, onl y star (*) marked DTC No. in the following table
can be read.
• 1 driving cycle: MIL lights up when DTC is detected during 1 driving cycle.
• 2 driving cycles: MIL lights up when the same DTC is detected also in the next driving cycle after DTC is detected and stored temporarily in the first driving cycle.
• *2 driving cycles: MIL blinks or lights up. Refer to “DTC P0300 / P0301 / P0302 / P0303 / P0304: Random / Multiple
Cylinder Misfire Detected / Cylinder 1 / Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected” for
details.

Ambient temperature Time to cut power to ECM
Over 0 °C (32 ° F) 30 sec. or longer
Under 0 °C (32 °F) Not specifiable.
Select a place with higher
than 0 °C (32 °F)
temperature.
DTC No. Detecting item Detecting condition
(DTC will set when detecting:) MIL
) *P0010 “A” camshaft position actuator
circuit Oil control valve circuit open or short. 1 driving
cycle
) *P0011 “A” camshaft position – timing
over-advanced or system
performance Actual value of advanced va
lve timing does not reach
target value, or valve timi ng is advanced although ECM
command is most retarding. 2 driving
cycles
) *P0012 “A” camshaft position – timing
over-retarded 2 driving
cycles

Downloaded from www.Manualslib.com manuals search engine 1A-34 Engine General Information and Diagnosis:
*) O2S B1 S1 At specified idle speed after warming up 0.1 – 0.95 V
) O2S B1 S1 ACT At specified id le speed after warming up ACTIVE
* ) O2S B1 S2 At 2000 r/min. for 3 min. or longer after warming up. 0.1 – 0.95 V
) O2S B1 S2 ACT At specified id le speed after warming up ACTIVE
* ) FUEL SYSTEM B1 At specif ied idle speed after warming up CLSD (closed loop)
* ) MAP At specified idle speed with no load after warming up 24 – 38 kPa, 7.1 – 11.2 in.Hg
) BAROMETRIC
PRES —Barometric pressure is
displayed
) STEP EGR FLOW
DUTY At specified idle speed after warming up 0%
) FUEL CUT Engine at fuel cut condition ON
Engine at other than fuel cut condition OFF
) A/C PRESSURE Engine running A/C ON (A/C is operating) at
ambient temperature: 30
°C (86
° F) and humidity: 50% 1350 – 1650 kPa For more
details, refer to pressure of
high pressure gage under “A/C System Performance
Inspection in Section 7B” or “A/C Refrigerant Pressure Sensor and Its Circuit
Inspection in Section 7B”.
A/C OFF (A/C is not operating)
at ambient temperature: 30 ° C
(86 °F) and engine coolant
temperature: 90 – 100 °C (194 –
212 °F) 600 – 1000 kPa After longer
than 10 min from A/C switch turned off
) CLOSED
THROTTLE POS Throttle valve at idle position ON
Throttle valve opens larger than idle position OFF
) CANIST PRG DUTY At specified idle speed after warming up 0%
* ) IGNITION ADVANCE At specified idle s peed with no load after warming up 3 – 13 ° BTDC
) BATTERY VOLTAGE Ignition switch ON / engine at stop 10 – 14 V
) FUEL PUMP Within 2 seconds after ignition switch ON or engine
running
ON
Engine at stop with ignition switch ON OFF
) ELECTRIC LOAD Ignition switch ON / Headligh
t, small light, all turned OFF OFF
Ignition switch ON / Headli ght, small light, turned ON ON
) BRAKE SWITCH Igni tion switch ONBrake pedal is released OFF
Brake pedal is depressed ON
) RADIATOR FAN Ignition switch ON Engin
e coolant temp.: Lower
than 95 °C (203 °F) OFF
Engine coolant temp.: 97.5 °C
(208 °F) or higher ON
) BLOWER FAN Ignition switch ON Blower fan switch: 3rd speed
position or more
ON
Blower fan switch: under 2nd
speed position OFF
) A/C SWITCH Engine running after warming up, A/C not operating
OFF
Engine running after warming up, A/C operating ON
) A/C COMP RELAY Engine running A/C switch and blower motor
switch turned ON
ON
A/C switch and blower motor
switch turned OFF OFF
* ) VEHICLE SPEED At stop 0 km/h (0 mph)
) VVT GAP At specified idle speed after warming up 0 – 3°
) TP SENSOR 1 VOLT Ignition switch ON after
warmed up engine Accelerator pedal released
0.6 – 1.0 V
Accelerator pedal depressed
fully 3.37 – 4.55 V
Scan tool data
Vehicle condition Normal condition /
reference values

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Scan Tool Data Definitions
COOLANT TEMP (ENGINE COOLANT
TEMPERATURE, °C, °F)
It is detected by engine coolant temp. sensor.
INTAKE AIR TEMP. ( °C, °F)
It is detected by intake air temp. sensor.
ENGINE SPEED (rpm)
It is computed by reference pulses from the camshaft
position sensor.
INJ PULSE WIDTH (FUEL INJECTION PULSE WIDTH,
msec.)
This parameter indicates time of the injector drive (valve
opening) pulse which is output from ECM (but injector
drive time of NO.1 cylinder fo r multiport fuel injection).
DESIRED IDLE (DESIRED IDLE SPEED, rpm)
The Desired Idle Speed is an ECM internal parameter
which indicates the ECM requested idle. If the engine is
not running, this number is not valid.
SHORT FT B1 (SHORT TERM FUEL TRIM, %)
Short term fuel trim valu e represents short term
corrections to the air/fuel mixture computation. A value
of 0 indicates no correction, a value greater than 0
means an enrichment correction, and a value less than 0
implies an enleanment correction. LONG FT B1 (LONG TERM FUEL TRIM, %)
Long term fuel trim value represents long term
corrections to the air/fuel mixture computation. A value
of 0 indicates no correction, a value greater than 0
means an enrichment correction, and a value less than 0
implies an enleanment correction.
TOTAL FUEL TRIM B1 (%)
The value of Total Fuel Trim is obtained by calculating
based on values of Short Term Fuel Trim and Long Term
Fuel Trim. This value indica
tes how much correction is
necessary to keep the air/fuel mixture stoichiometrical.
MAF (MASS AIR FLOW RATE, g/s, lb/min.)
It represents total mass of air entering intake manifold
which is measured by mass air flow sensor.
CALC LOAD (CALCULATED LOAD VALUE, %)
Engine load displayed as a percentage of maximum
possible load. Value is calculated mathematically using
the formula: actual (current) intake air volume ÷
maximum possible intake air volume × 100%
THROTTLE POS (ABSOLUTE THROTTLE POSITION,
%)
When throttle position sensor is at fully closed position,
throttle opening is indicated as 0 – 5% and 90 – 100%
full open position.
O2S SENSOR B1 S1 (HEA TED OXYGEN SENSOR-1,
V)
It indicates output voltage of HO2S-1 installed on
exhaust manifold (pre-catalyst).
)
TP SENSOR 2 VOLT Ignition switch ON after
warmed up engine Accelerator pedal released
1.4 – 1.8 V
Accelerator pedal depressed
fully 3.58 – 4.76 V
) APP SENSOR 1
VOLT Ignition switch ON after
warmed up engineAccelerator pedal released
0.5 – 0.9 V
Accelerator pedal depressed
fully 3.277 – 3.915 V
) APP SENSOR 2
VOLT Ignition switch ON after
warmed up engineAccelerator pedal released
1.3 – 1.7 V
Accelerator pedal depressed
fully 4.077 – 4.715 V
) ACCEL POSITION Ignition switch ON after
warmed up engine Accelerator pedal released
0 – 5%
Accelerator pedal depressed
fully 90 – 100%
) THROTTLE TARGET
POSI Ignition switch ON after
warmed up engineAccelerator pedal released
0 – 5%
Accelerator pedal depressed
fully 90 – 100%
) BATTERY
CURRENT At specified idle speed with no load after warming up
5.0 – 60.0 A
) GENERATOR CONT
DUTY (GENERATOR
CONTROL DUTY) At specified idle speed with no load after warming up
20.0 – 100.0%
) GENERATOR FIELD
DUTY (GENERATOR
FIELD COIL DUTY) At spe
cified idle speed with no load after warming up
20.0 – 100.0%
Scan tool data
Vehicle condition Normal condition /
reference values

Downloaded from www.Manualslib.com manuals search engine 1A-36 Engine General Information and Diagnosis:
O2S B1 S1 ACT (HEATED OXYGEN SENSOR-1,
ACTIVE / INACTIVE)
This parameter indicates activation condition of HO2S-1.
ACTIVE: Activating
INACTIVE: warming up or at stop
O2S SENSOR B1 S2 (HEATED OXYGEN SENSOR-2,
V)
It indicates output voltage of HO2S-2 installed on
exhaust pipe (post-catalyst). It is used to detect catalyst
deterioration.
O2S B1 S2 ACT (HEATED OXYGEN SENSOR-2,
ACTIVE / INACTIVE)
This parameter indicates acti vation condition of HO2S-2.
ACTIVE: Activating
INACTIVE: warming up or at stop
FUEL SYSTEM (FUEL SYSTEM STATUS)
Air/fuel ratio feedback loop status displayed as one of
the followings.
OPEN: Open-loop has not yet satisfied conditions to go
closed loop.
CLOSED: Closed-loop using oxygen sensor(s) as
feedback for fuel control.
OPEN-DRIVE COND: Open-loop due to driving
conditions (Power enrichment, etc.).
OPEN SYS FAULT: Open-loop due to detected system
fault.
MAP (MANIFOLD ABSOLUTE PRESSURE, in.Hg,
kPa)
This value indicates how much correction is necessary
to keep the air/fuel mixture stoichiometrical.
It is detected by manifold absolute pressure sensor.
BAROMETRIC PRESS (kPa, in.Hg)
This parameter represents a measurement of barometric
air pressure and is used for al titude correction of the fuel
injection quantity and IAC valve control.
STEP EGR FLOW DUTY (%)
This parameter indicates opening rate of EGR valve
which controls the amount of EGR flow.
FUEL CUT (ON/OFF)
ON: Fuel being cut (output signal to injector is stopped)
OFF: Fuel not being cut
A/C PRESSURE (A/C REFRIGERANT ABSOLUTE
PRESSURE, kPa)
This parameter indicates A/C refrigerant absolute
pressure calculated by ECM.
CLOSED THROTTLE PO S (CLOSED THROTTLE
POSITION, ON/OFF)
This parameter reads ON wh en throttle valve is fully
closed, or OFF when it is not fully closed. CANIST PRG DUTY (EVAP CANISTER PURGE FLOW
DUTY, %)
This parameter indicates valve ON (valve open) time
rate within a certain set cycle of EVAP canister purge
valve which controls the amount of EVAP purge.
IGNITION ADVANCE (IGNITION TIMING ADVANCE
FOR NO.1 CYLINDER,
°)
Ignition timing of No.1 cylinder is commanded by ECM.
The actual ignition timing should be checked by using
the timing light.
BATTERY VOLTAGE (V)
This parameter indicates battery positive voltage
inputted from main relay to ECM.
FUEL PUMP (ON/OFF)
ON is displayed when ECM activates the fuel pump via
the fuel pump relay switch.
ELECTRIC LOAD (ON/OFF)
ON: Headlight or small light ON signal inputted.
OFF: Above electric loads all turned OFF.
BRAKE SW (ON/OFF)
This parameter indicates the state of the brake switch.
RADIATOR COOLING FAN (RADIATOR COOLING
FAN CONTROL RELAY, ON/OFF)
ON: Command for radiator cooling fan control relay
operation being output.
OFF: Command for relay operation not being output.
BLOWER FAN (ON/OFF)
This parameter indicates the state of the blower fan
motor switch.
A/C SWITCH (ON/OFF)
ON: Command for A/C operatio n being output from ECM
to HVAC.
OFF: Command for A/C oper ation not being output.
A/C COMP RELAY (A/C COMPRESSOR RELAY, ON/
OFF)
This parameter indicates the state of the A/C switch.
VEHICLE SPEED (km/h, mph)
It is computed based on pulse signals from vehicle
speed sensor.
VVT GAP (TARGET-ACTUAL POSITION, °)
It is calculated using the formula: target valve timing
advance – actual valve timing advance.
TP SENSOR 1 VOLT (THROTTLE POSITION SENSOR
(MAIN) OUTPUT VOLTAGE, V)
The TP sensor (main) reading provides throttle valve
opening information in the form of voltage.