Downloaded from www.Manualslib.com manuals search engine 00
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Vo l u m e 1
Precautions............................................................... 00-iPrecautions ............................................................ 00-1
General Information ................ ................................... 0-i
General Information ............................................... 0A-1
Maintenance and Lubricatio n ................................. 0B-1
Engine ......................................................................... 1-i Precautions .............................................................. 1-1
Engine General Information and Diagnosis ........... 1A-1
Aux. Emission Control Devices .............................. 1B-1
Engine Electrical Devices....................................... 1C-1
Engine Mechanical ................................................. 1D-1
Engine Lubrication System .................................... 1E-1
Engine Cooling System .......................................... 1F-1
Fuel System ...........................................................1G-1
Ignition System....................................................... 1H-1
Starting System ....................................................... 1I-1
Charging System.....................................................1J-1
Exhaust System ..................................................... 1K-1
Suspension ................................................................. 2-i Precautions .............................................................. 2-1
Suspension General Diagnosis .............................. 2A-1
Front Suspension ................................................... 2B-1
Rear Suspension................ .................................... 2C-1
Wheels and Tires ................................................... 2D-1
Driveline / Axle ........................................................... 3-i Precautions .............................................................. 3-1
Drive Shaft / Axle ................................................... 3A-1
Brakes ......................................................................... 4-i Precautions .............................................................. 4-1
Brake Control System and Diagnosis .................... 4A-1
Front Brakes........................................................... 4B-1
Rear Brakes ........................................................... 4C-1
Parking Brake......................................................... 4D-1
ABS ........................................................................ 4E-1
Electronic Stability Program ................................... 4F-1
Vo l u m e 2
Precautions ............................................................... 00-iPrecautions ............................................................ 00-1
Transmission / Transaxle .... ...................................... 5-i
Precautions .............................................................. 5-1
Automatic Transmission/Transaxle ........................ 5A-1
Manual Transmission/Transaxle ............................ 5B-1
Clutch .....................................................................5C-1
Steering ....................................................................... 6-i Precautions .............................................................. 6-1
Steering General Diagnosis ................................... 6A-1
Steering Wheel and Column .................................. 6B-1
Power Assisted Steering System ...........................6C-1
HVAC ........................................................................... 7-i Precautions .............................................................. 7-1
Heater and Ventilation............................................ 7A-1
Air Conditioning System ......................................... 7B-1
Restraint ...................................................................... 8-i Precautions .............................................................. 8-1
Seat Belts ............................................................... 8A-1
Air Bag System ...................................................... 8B-1
Body, Cab and Accessories .... .................................. 9-i
Precautions .............................................................. 9-1
Wiring Systems ...................................................... 9A-1
Lighting Systems .................................................... 9B-1
Instrumentation / Driver Info. / Horn .......................9C-1
Wipers / Washers ...................................................9D-1
Glass / Windows / Mirrors ...................................... 9E-1
Security and Locks ................................................. 9F-1
Seats ..................................................................... 9G-1
Interior Trim ............................................................9H-1
Hood / Fenders / Doors .......................................... 9J-1
Body Structure ....................................................... 9K-1
Paint / Coatings ...................................................... 9L-1
Exterior Trim .......................................................... 9M-1
Control Systems ....................................................... 10-i Precautions ............................................................ 10-1
Body Electrical Control Sy stem ............................ 10B-1
Immobilizer Control System .................................10C-1
Keyless Start System ........................................... 10E-1
TABLE OF CONTENTS
Downloaded from www.Manualslib.com manuals search engine Table of Contents 10- i
10
Section 10
CONTENTS
Control Systems
Precautions ............................................... 10-1
Precautions........................................................... 10-1
Precautions for Control Systems......................... 10-1
Body Electrical Contro l System ........... 10B-1
Precautions......................................................... 10B-1
Precautions in Diagnosing Trouble ................... 10B-1
General Description ........................................... 10B-1 BCM General Description ................................. 10B-1
CAN Communication System Description......... 10B-2
Theft Deterrent Light ......................................... 10B-3
Security Alarm Description (If Equipped) .......... 10B-3
Schematic and Routing Diagram ...................... 10B-4 Body Electrical Control System Wiring Circuit Diagram .......................................................... 10B-4
Connector Layout Diagram of BCM and Junction Block Assembly ................................ 10B-7
Component Locatio n ......................................... 10B-8
BCM and Related System Component Location .......................................................... 10B-8
Diagnostic Information an d Procedures .......... 10B-9
BCM Self-Diagnosis Function ........................... 10B-9
Body Electrical Control System Check............ 10B-10
Scan Tool Data ............................................... 10B-12
DTC Table ....................................................... 10B-14
DTC Check ..................................................... 10B-14
DTC Clearance ............................................... 10B-15
BCM Power Circuit and Ground Circuit Check 10B-16
DTC B1133 (DTC No. 1133): Battery Voltage Too High ....................................................... 10B-17
DTC B1141 / DTC B1142 (No. 1141 / No. 1142): Outside Air Temperature (Ambient
Temp.) Sensor Circuit Ma lfunction ................ 10B-18
DTC B1150 (No. 1150): Air Bag Communication Circuit Malfunction .............. 10B-19
DTC B1157 (No. 1157): Air Bag Deployment Signal Input ................................................... 10B-20
DTC B1170 (No. 1170 ): EEPROM Access
Error .............................................................. 10B-21
DTC U0155 (No. 0155): Lost Communication with Instrument Panel Cluster (IPC) Control
Module .......................................................... 10B-21
DTC U1073 (No. 1073): Control Module Communication Bus Off ................................ 10B-24 DTC U1100 (No. 1100): Lost Communication
with ECM ....................................................... 10B-25
DTC U1101 (No. 1101): Lost Communication with TCM ....................................................... 10B-27
DTC U1144 (No. 1144): Lost Communication with Keyless Start Control Module ................ 10B-29
Inspection of BCM and its Circuits .................. 10B-31
Repair Instructions ........... ...............................10B-39
BCM (Included in Junction Block Assembly) Removal and Installation ............................... 10B-39
Outside Air Temperature Sensor Removal and Installation .............................................. 10B-39
Outside Air Temperature Sensor Inspection ... 10B-39
Security Alarm Mode Selection Procedure (If Equipped) ...................................................... 10B-39
Special Tools and Equipmen t .........................10B-40
Special Tool .................................................... 10B-40
Immobilizer Control Syst em ................. 10C-1
Precautions.........................................................10C-1
Precautions in Diagnosing Troubles .................10C-1
Precaution in Replacing ECM ...........................10C-1
Precautions in Handli ng Immobilizer Control
System ............................................................10C-1
General Description ...........................................10C-2 Immobilizer Control System Introduction ..........10C-2
Immobilizer Control System Components Location...........................................................10C-3
On-Board Diagnostic System Description (Self-diagnosis Function) ................................10C-3
Schematic and Routing Diag ram ......................10C-4
Immobilizer Control System Wiring Circuit Diagram...........................................................10C-4
Diagnostic Information an d Procedures ..........10C-5
Immobilizer Control System Check ...................10C-5
Diagnostic Trouble Code (DTC) Check.............10C-5
Diagnostic Trouble Code (DTC) Clearance ......10C-6
Diagnostic Trouble Code (DTC) Table ..............10C-6
Scan Tool Data .................................................10C-7
Immobilizer Indicator Lamp Does Not Come ON with Ignition Switch ON and Engine Stop ..10C-7
Immobilizer Indicator Lamp Remains ON after Engine Starts...................................................10C-8
DTC P1614: Transponder Re sponse Error .......10C-9
Downloaded from www.Manualslib.com manuals search engine 10-ii Table of Contents
DTC P1615: ID Code Does Not Registered (Vehicle equipped with keyless start system
only) ................................................................10C-9
DTC P1616: Different Registration ID Codes (Vehicle equipped with keyless start system
only) ..............................................................10C-10
DTC P1618: CAN Communication Error (Reception Error for Keyless Start Control
Module) (Vehicle equipped with keyless
start system only) ..........................................10C-11
DTC P1621: Immobilizer Communication Line Error ......................................................10C-12
DTC P1622: EEPROM Reading / Writing Error ..............................................................10C-13
DTC P1623: Unregistered Transponder .........10C-13
DTC P1625: Immobilizer An tenna Error..........10C-14
DTC P1636: Immobilizer Information Registration Failure .......................................10C-14
DTC P1638: Immobilizer Information Mismatched ...................................................10C-15
Inspection of Immobilizer Control Module (ICM) and Its Circuit ....... ...............................10C-16
Repair Instructions ........... ...............................10C-18
Immobilizer Control Mo dule (ICM) Removal
and Installation ..............................................10C-18
Registration of the Ignition Key .......................10C-18
Procedure after ECM Replacement ................10C-18
Special Tools and Equipmen t .........................10C-19
Special Tool ....................................................10C-19
Keyless Start System ....... ......................10E-1
General Description ........................................... 10E-1
Keyless Start System Description ..................... 10E-1
Parts and Functions .......................................... 10E-2
Keyless Engine Start Function .......................... 10E-3
Door Lock Function of Keyless Start System .... 10E-4
Operation Area of Remote Controller................ 10E-5
Alarm Function .................................................. 10E-6
CAN Communication System Description......... 10E-6
Schematic and Routing Diagram ...................... 10E-7 Keyless Start System El ectric Wiring Circuit
Diagram .......................................................... 10E-7
Diagnostic Information and Procedures .......... 10E-8 Precautions in Diagnosing Troubles ................. 10E-8
Self-Diagnosis Function .................................... 10E-8
Keyless Start System Diagn osis Introduction ... 10E-8 Keyless Start System Chec
k ............................. 10E-8
Customer Questionnaire (E xample) .................. 10E-9
Key Indicator Lamp Check .............................. 10E-10
DTC Check...................................................... 10E-10
DTC Table ....................................................... 10E-11
DTC Clearance ............................................... 10E-12
Keyless Start System Symp tom Diagnosis ..... 10E-12
Keyless Start System Operation Inspection .... 10E-13
Door Lock Operation (Keyless Start System) . 10E-14
Inspection of Keyless Start Control Module and Its Circuits .............................................. 10E-14
No DTC Detection After Performing DTC Check ............................................................ 10E-18
Key Indicator Lamp Circuit Check (Key indicator lamp doesn’t light when ignition
knob switch is pushed.) ................................. 10E-20
Keyless Start Control Module Power and Ground Circuit Check .................................... 10E-22
DTC No. 11: Communi cation Error with
Steering Lock Unit ......................................... 10E-23
DTC No. 13 / No. 14: Release Signal Error from Steering Lock Unit / Steering Lock Unit
Malfunction .................................................... 10E-24
DTC No. 21 / No. 22: Internal Error of Keyless Start Control Module (EEPROM reading
error) / (EEPROM writing error) ............ ........ 10E-24
DTC No. 31: Lost Commun ication with BCM .. 10E-25
DTC No. 33: Control Module Communication
Bus Off .......................................................... 10E-27
DTC No. 51 / No. 52 / No. 53: Driver Side / Passenger Side / Rear End Door Request
Switch Failure................................................ 10E-28
Repair Instructions ............ .............................. 10E-30
Antennas and Request Switches Removal and Installation .............................................. 10E-30
Front Door (Driver and Passenger Side), Rear End Door Request Switch Inspection............ 10E-31
Steering Lock Unit Removal and Installation .. 10E-31
Steering Lock Unit Inspection ......................... 10E-31
Front Door Lock Switch In spection ................. 10E-31
Keyless Start Control Module Removal and Installation ..................................................... 10E-32
Remote Controller Inspection.......................... 10E-32
Replacement of Remote Controller Battery .... 10E-32
Registration Procedure for Remote Controller
ID Code ......................................................... 10E-33
Downloaded from www.Manualslib.com manuals search engine 10C-1 Immobilizer Control System:
Control Systems
Immobilizer Control System
Precautions
Precautions in Diagnosing TroublesS7RS0BA300001
• Before confirming the diagnostic trouble code (DTC),
do not disconnect connector from ECM, battery cable
from battery, ground wire harness, or main fuse. Such
disconnection will erase DTC stored in ECM.
• DTC stored in ECM memory can be checked as well as cleared by using SUZUKI scan tool. Before using
SUZUKI scan tool, read its operator’s manual
carefully to know how to use it and what functions are
available.
• Be sure to read “Precautions for Electrical Circuit Service in Section 00” before inspection.
• Communication of ECM, BCM, keyless start control module (if equipped), ABS / ESP ® control module,
steering angle sensor (ESP ® model), combination
meter and TCM (A/T model) is established by CAN
(Controller Area Network). Therefore, handle CAN
communication lines with care referring to “Precaution
for CAN Communication System in Section 00”. For
CAN communication system, refer to description on
“CAN Communication System Description in Section
1A”.
Precaution in Replacing ECMS7RS0BA300002
• If ECM is replaced with new or used one without immobilizer control function , the engine will not be
started. In case of the above, check if the newly
installed ECM has immobilizer control function.
• After ECM is replaced with new one or used one, the transponder code in the transponder built in the
ignition key has to be registered with ECM. Or, the
engine cannot be started up. For the registration
procedure, refer to “Procedure after ECM
Replacement”.
Precautions in Handling Immobilizer Control
System
S7RS0BA300003
• Do not turn ON ignition sw itch with ignition key in
contact with another one or quite close to another
one. Or, the immobilizer co ntrol system may detect
some abnormal condition and prevent the engine from
starting.
• Do not turn ON ignition switch by using ignition key with any type of metal (1) wrapped its grip or in
contact with it. Or, the i mmobilizer control system may
detect some abnormal condition and prevent the
engine from starting.
I3RH0AA30001-01
1
I3RH0AA30002-01
Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-2
• Do not leave ignition key in a place where
temperature is high. High temperature may cause
damage to the transponder built in the ignition key. • Do not turn ignition switch to ON position by bringing
radio antenna close to coil antenna. Or, the
immobilizer control syst em may detect some
abnormal condition and prevent the engine from
starting.
General Description
Immobilizer Control System IntroductionS7RS0BA301001
The immobilizer control system is an anti-theft device that immobilizes the vehicle. It stops the engine from working
and prevents the vehicle from being stolen. It mainly consists of the following components.
• Engine Control Module (ECM)
• Immobilizer control module (ICM) with the built-in coil antenna
• Ignition key with the built-in transponder
A code called the transponder code is memorized in the tran sponder. And, the code is registered with ECM. Basically,
when the ignition switch is turned ON, ECM reads the code by the coil antenna. Then, if the code in transponder in the
ignition key does not match with the one registered with ECM, ECM stops the operati on of the fuel injection so as not
to start up the engine and turns the immobilizer indi cator lamp ON and OFF using CA N communication lines. In the
case of the vehicle equipped with the keyless start system , in addition to the above operation, ECM makes the
immobilizer indicator lamp ON and OFF when it detects a trouble related to ID code verification of the keyless start
system.
I3RH0AA30003-01
I3RH0AA30004-01
Downloaded from www.Manualslib.com manuals search engine 10C-3 Immobilizer Control System:
Immobilizer Control System Components LocationS7RS0BA301002
On-Board Diagnostic System Description (Self-diagnosis Function)S7RS0BA301003
ECM diagnoses if there is any trouble with the immobilizer control system. The diagnostic information is stored as the
diagnostic trouble code (DTC) in ECM. To read the di agnostic information, use SUZUKI scan tool referring to
“Diagnostic Trouble Code (DTC) Check”.
With the ignition switch turned ON (but the engine at stop) regardless of the condition of the engine and emission
control system, ECM indicates whether ther e is any trouble with the immobilizer control system or not by either lighting
ON or flashing ON and OFF t he immobilizer indicator lamp.
Immobilizer indicator lamp lights ON:
No trouble exists in the immobilizer control system. (After starting up the engine, the light turns OFF.)
Immobilizer indicator lamp flashes ON and OFF:
There is some trouble in the immo bilizer control system. Its diagnostic information is stored in ECM.
13
4
56
7
2
I6RS0CA30001-01
1. ECM 4. Ignition key with keyless entry system 7. Transponder
2. Immobilizer indicator lamp 5. Ignition key without keyless entry system
3. Immobilizer control module (ICM) 6. Ignition key with keyless start system
Downloaded from www.Manualslib.com manuals search engine Immobilizer Control System: 10C-4
Schematic and Routing Diagram
Immobilizer Control System Wiring Circuit DiagramS7RS0BA302001
NOTE
For more details about power supply and ground circuits for ECM, BCM, keyless start control module,
ABS control module and combination meter, refer to “System Ci rcuit Diagram in Section 9A”.
BLK/WHT
BLK/ORN12V
G24-1
G24-2
12V
5V
12V
12VYEL/RED
YEL/BLK
G24-4
G24-3
12V
5V
BRN
BRN/YEL
BLK/YEL
1
2
2 2
2
34
2 6712
11
9
14
12
3
4
G24
[A]
5
6
REDWHT
G42-20 G42-29 G42-30
G04-3 G04-7 G04-8
WHT/RED
5V
5V
5
G28-9 G28-7
G42-18G42-19
E23-13
E23-28
IG1
PPL/WHT 10
PPL/WHT
PPL/WHT
E23-5
RED
WHT**E85-46E23-18
E23-3
RED
WHT
E46-1
E46-2
WHT
RED
G37-2
G37-4
WHT/BLK
RED/BLK
G37-1
G37-3
12V
E46-9
G37-5
13
8
**E85-42
**E85-13
**E85-44
G28-10
G28-8
*E03-8 *E03-10
*E03-12
*E03-6
I7RS0BA30001-01
[A]: Immobilizer control module connector (harness side vi ew) 6. Immobilizer control module (ICM) 12. Steering lock unit
1. Battery 7. ECM 13. ABS/ESP ® control module
2. Fuse 8. BCM 14. CAN junction connector (ESP ® model)
3. Ignition switch 9. Combination meter *: ABS model
4. Junction block assembly 10. Immobilizer indicator lamp **: ESP ® model
5. Data link connector (DLC) 11. Keyless start control module
Downloaded from www.Manualslib.com manuals search engine 10C-5 Immobilizer Control System:
Diagnostic Information and Procedures
Immobilizer Control System CheckS7RS0BA304001
Diagnostic Trouble Code (DTC) CheckS7RS0BA304002
NOTE
To know how to use SUZUKI scan tool in
detail, refer to its operator’s manual.
Using Scan Tool
1) Turn the ignition switch to OFF position.
2) Connect SUZUKI scan tool to data link connector (DLC) (1) located under instrument panel at driver’s
seat side.
Special tool
(A): SUZUKI scan tool 3) Turn the ignition switch to ON position.
4) Check if any DTC is stored
in ECM according to the
instructions displayed on SUZUKI scan tool.
5) After completing the check, turn ignition switch to
OFF position, and then di sconnect SUZUKI scan
tool from DLC.
Using Diagnosis Connector (If equipped)
Refer to “Without Using Scan Tool (Vehicle Equipped
with Diagnosis Connector)” under “DTC Check in
Section 1A”.
Step Action Yes No
1 Immobilizer indicator lamp check
Turn ignition switch to ON position using ignition key.
Does it immobilizer in dicator lamp come on? Go to Step 2.
Check if DTC P1636
and/or P1638 are
detected by ECM
referring to “Diagnostic
Trouble Code (DTC)
Check”. If detected, go
to applicable DTC diag.
flow. If not detected, go
to “Immobilizer Indicator
Lamp Does Not Come
ON with Ignition Switch
ON and Engine Stop”.
2 Immobilizer indicator lamp check
Does it immobilizer indicato r lamp flashes on and off
continuously in Step 1? Check ECM for DTC
referring to “Diagnostic
Trouble Code (DTC)
Check”. Then, Go to
applicable DTC diag.
flow.Go to Step 3.
3 Engine start check
Start engine using ignition key.
Does engine start? Go to Step 4.
Perform “Engine and
Emission Control
System Check in
Section 1A”.
4 Immobilizer indicator lamp check
Check Immobilizer indicator la mp remains ON after engine
start.
Does immobilizer indicator la mp remains ON after engine
start? Go to “Immobilizer
Indicator Lamp
Remains ON after
Engine Starts”.
Immobilizer system is
good condition. Then go
to “Keyless Start
System Check in
Section 10E”. (Vehicle
equipped with keyless
start system only)
(A)1
I4RS0BA30003-03