2008 SUZUKI SWIFT WIRE

Downloaded from www.Manualslib.com manuals search engine 9D-3 Wipers / Washers:
Washer Tank and Washer Pump Removal and
Installation
S7RS0B9406002
Removal1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper and Rear Bumper Components in Section 9K”.
3) Remove grommet (1) and upper part (2) of washer tank.
4) Remove washer tank attaching bolts (4).
5) Disconnect washer pump lead wire couplers and hoses.
6) Remove washer tank (1).
7) Remove windshield washer pump (2) and rear washer pump (3) from washer tank (1). Installation
Install washer tank and washer pump by reversing
removal procedure, noting the following instructions.
• Connect washer pump connector(s) securely.
• Tighten washer tank bolts to specified torque.
Tightening torque
Washer tank bolt (a): 4 N·m (0.4 kgf-m, 3.0 lb-ft)
Washer Pump InspectionS7RS0B9406003
1) Connect battery positive (+) and negative (–) terminals to pump (+) and (–) terminals respectively.
2) Check windshield and rear washer pumps for
operation.
If pump does not operate, replace washer pump.
1. Windshield wiper blade 8. Washer pump for rear washer[A]: Junction block assembly viewed
from relay side
2. Windshield wiper arm 9. Washer tank: 16 N⋅m (1.6 kgf-m, 11.5 lb-ft)
3. Windshield wiper motor 10. Washer hose : 8 N⋅m (0.8 kgf-m, 6.0 lb-ft)
4. Windshield wiper link 11. Washer nozzle : 5 N⋅m (0.5 kgf-m, 4.0 lb-ft)
5. Rear wiper arm with blade assembly 12. Wiper switch : 4 N⋅m (0.4 kgf-m, 3.0 lb-ft)
6. Rear wiper motor 13. Rear wiper relay
7. Washer pump for windshield washer 14. Junction block assembly
: BCM cannot be removed from junction block.
1
2
I4RS0A940002-01
2 1 4
3
I4RS0A940003-01
(a)
I4RS0A940004-01
(–)
(+)
I4RS0A940005-01

Downloaded from www.Manualslib.com manuals search engine 9D-5 Wipers / Washers:
Windshield Wiper Motor InspectionS7RS0B9406005
NOTE
Make sure that battery voltage is 12 V or
more.

1) Disconnect negative (–) cable at battery.
2) Remove windshield wiper arms with wiper blades
referring to “Windshield Wiper Removal and
Installation”.
3) Remove cowl top garnish referring to “Cowl Top Components in Section 9K”.
4) Disconnect coupler from windshield wiper motor.
5) Reinstall windshield wiper arms with wiper blade. For
details, refer to Step 4) of “Installation” in “Windshield
Wiper Removal and Installation”.
6) Check windshield wiper motor for operation as
follows
• For motor operation in low speed
a. Connect battery positive (+) terminal to terminal “1” and its negative (–) terminal to
terminal “5”.
b. Check if wiper arm reciprocation speed is as specification. If check result is not as
specified, replace motor.
Specification
LH steering vehicle: 42 – 50 r/min (rpm)
RH steering vehicle: 41 – 51 r/min (rpm) • For motor operation in high speed
a. Connect battery positive (+) terminal to “2” and its negative (–) terminal to terminal “5”.
b. Check if motor revolution speed is as specification. If chec k result is not as
specified, replace motor.
Specification
LH steering vehicle: 66 – 76 r/min (rpm)
RH steering vehicle: 60 – 76 r/min (rpm)
• For automatic stop operation a. Connect battery positive (+) terminal to terminal “1” and its negative (–) terminal to
terminal “5” and let the motor turn.
b. Disconnect terminal “1” from battery positive (+) terminal, and let the motor stop.
c. Connect terminals “1” and “3” with a jumper wire, and connect terminal “4” to battery
positive (+) terminal.
Observe the motor turns once again then
stops at a specified position as shown.
d. Repeat Step a to c several times and check that the motor stops at the specified position
every time.
If check result is not satisfied, replace motor.
1 5
I4RS0B940005-012. Windshield wiper arms with wiper blades
6. Ceramic line
7. Wiper blade center
2
5
I4RS0A940011-01
4 5
31
6
6
7
2
2
I4RS0B940006-03

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-8
4) Remove windshield wiper and washer switch (1) from combination swit ch assembly (2) and
disconnect its coupler (3).
Installation
Reverse removal procedure.
Windshield Wiper and Washer Switch
Inspection
S7RS0B9406009
Windshield Wiper and Washer Switch
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch. Intermittent Wiper Relay Circuit
1) Turn the windshield wiper switch to “INT” position.
2) Connect battery positive (+ ) terminal to terminal “5”
and its negative (–) terminal to terminal “2”.
3) Connect voltmeter positive lead to terminal “4” and its negative lead to terminal “2”.
4) Check that the voltmeter indicates the battery voltage (10 – 14 V).
5) Connect terminal “3” and terminal “5” by a jumper wire.
6) Disconnect end of the jumper wire from terminal “5”.
7) Connect disconnected jumper wire end to terminal “2”, then check that voltage between terminal “4” and
terminal “2” changes as shown.
If check result is not satisfied, replace switch.
[R]: RH steering vehicle
[L]: LH steering vehicle
1
2
3
I4RS0B940008-01
Terminal
Wiper SW
OFF
INT 6543
MIST
Terminal
Washer SW
OFF 12
ONLO
HI
654321
MIST
INT
LO
HI
WASHER ON
1
2
3
4 5 6
[R]
[L]
I5RS0C940001-01
[R]: RH steering vehicle [L]: LH steering vehicle
[R]: RH steering vehicle [L]: LH steering vehicle
V
2
34
52
34 5
[L] [R]
I5RS0C940002-01
V
INT
TIME
INT
TIME
INT time control
switch position Voltage
10-14V
0V 1.6 ± 1 sec.
10-14V
0V 10.7 ± 5 sec.
2
34
52
34 5
[L]
[R]
I5RS0C940003-01

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-2
• Eyeleteer
• Piano string
• Windshield knife
• Brush for primer application (2 pcs)
•Knife
• Rubber sucker grip
• Sealant gun (for filling adhesive)
• Putty spatula (for correcting adhered parts)
Diagnostic Information and Procedures
Rear End door Window Defogger Symptom DiagnosisS7RS0B9504001
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, re fer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Power Window Control System Symptom DiagnosisS7RS0B9504002
Condition Possible cause Correction / Reference Item
Rear end door window
defogger does not
operate Circuit fuse blown
Replace fuse and check for short circuit.
Rear end door window defogger switch
faulty Check rear end door window defogger switch
referring to “Rear End Door Window Defogger
Switch Inspection”.
Rear end door window defogger relay
faulty Check rear end door window defogger relay
referring to “Rear End Door Window Defogger
Relay Inspection”.
Defogger wire faulty Check defogger wire referring to “Rear End
Door Window Defogger Wire Inspection”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
ConditionPossible cause Correction / Reference Item
All power windows do not
operate Circuit fuse blown
Replace fuse and check for short circuit.
Power window main switch faulty Check power window main switch referring to
“Power Window Main Switch Inspection”.
Ignition switch faulty Check ignition switch referring to “Ignition
Switch Inspection in Section 9C”.
Wiring or grounding faulty Repair circuit.
Only one power window
does not operate Power window main switch faulty
Check power window main switch referring to
“Power Window Main Switch Inspection”.
Power window sub switch faulty Check power window sub switch referring to
“Power Window Sub Switch Inspection”.
Wiring and/or coupler faulty Check wiring and/or coupler.
Power window regulator faulty Check window regulator.
Power window motor faulty Check power window motor.
Wiring or grounding faulty Repair circuit.

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-4
Repair Instructions
Windshield Removal and InstallationS7RS0B9506001
Removal1) Clean both inside and outside of glass and around it.
2) Remove wiper arms and cowl top garnish.
3) Remove windshield side garnish.
4) Using tape, cover body surface around glass to prevent any damage.
5) Remove rear view mirror , sun visor and front pillar
trims (right & left).
6) If necessary, remove instrument panel. Refer to “Instrument Panel Removal and Installation in
Section 9C”.
7) If necessary, remove he ad lining. Refer to “Head
Lining Removal and Installation in Section 9H”.
8) Remove (or cut) windshield molding.
9) Drill hole with eyeleteer (1 ) through adhesive and let
piano string through it. 10) Cut adhesive all around windshield (1) with piano
string (2). When using tool, windshield knife (3), to
cut adhesive, be careful not to cause damage to
windshield. Use wire to cut adhesive along lower
part of windshield.
NOTE
Use piano string (2) as close to glass as
possible so as to prevent damage to body
and instrument panel.

11) Using knife (1), smoothen adhesive (2) remaining on body side (3) so that it is 1 – 2 mm (0.039 – 0.078
in.) thick all around.
NOTE
Before using knife (1), clean it with alcohol or
the like to remove oil from it.

I2RH01950040-01
I3RH0A950006-01
I2RH01950042-01

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-8
Front Door Window ComponentsS7RS0B9506002
Front Door Glass Removal and InstallationS7RS0B9506003
Removal1) Remove door mirror trim (1).
2) Remove door trim mounting screws (2). 3) Remove door trim (1) as shown.
And disconnect power window switch lead wire at
coupler.
10 6
3
1
7
11
5
2 9
8
4
I4RS0A950005-01
1. Door glass 7. Front door sash
2. Window regulator assembly : Apply lithium grease 99000-25011 to sliding part. 8. Door glass mounting screw
: Tighten rear screw first, and then tighten front screw.
3. Glass run 9. Front door window regulator mounting screw
: Tighten rear screw first, and then tighten front screw.
4. Door trim 10. Front door outer weather-strip
5. Door sealing cover 11. Door trim bracket
6. Door panel
2 2
1
I4RS0A950006-01
“B”
“A”
“B”
“A”
“B”“A”
“A”
“A”“A”“A”
1
I4RS0A950007-01

Downloaded from www.Manualslib.com manuals search engine 9E-9 Glass / Windows / Mirrors:
4) Remove door trim bracket (1).
5) Remove door sealing cover (2).
6) Remove door glass mounting screws (1).
7) Remove door glass (2) while tilting it as shown.
Installation
Reverse removal procedure noting the following
instructions.
• If there is deformity for glass run, replace it with a new one.
• Tighten door glass rear mounting screw (1) first, and then tighten door glass front mounting screw (2). • Secure door sealing cover (1) with adhesive (2).
• Install front door trim.
Front door trim attaching order
(1) → (2) → (3) → (4) → (5) → (6)
Front Door Window Regulator Removal and
Installation
S7RS0B9506004
Removal
1) Remove door glass referring to “Front Door Glass Removal and Installation”.
2) Disconnect power window motor lead wire at coupler.
3) Remove regulator mounting screws (1), and then remove front door window regulator (2).
1
2
I4RS0A950008-01
2
1
I4RS0A950009-01
1
2
I4RS0A950010-01
2
1
I4RS0A950011-01
“A”“A”
“A”
“A”
“A”“A”“A”
1 2
3
4
5 6
I4RS0A950012-01
1
1
2
I4RS0A950013-01

Downloaded from www.Manualslib.com manuals search engine 9E-11 Glass / Windows / Mirrors:
Rear Door Glass Removal and InstallationS7RS0B9506007
Removal1) Remove rear door inner garnish (1).
2) Remove door trim mounting screws (2).
3) Remove door trim (1) as shown. And disconnect power wi ndow switch lead wire at
coupler.
4) Remove door trim bracket (1).
5) Remove door sealing cover (2). 6) Detach rear part of glass run from door sash (1), and
remove door sash (1).
7) Remove door glass (2) as shown.
Installation
Reverse removal procedure noting the following
instructions.
• If there is deformity for glass run, replace it with a new one.
• Tighten door sash mounting screw and bolts.
Door sash mounting screw and bolt tightening
order
(a) → (b) → (c)
• Secure door sealing cover (1) with adhesive (2).
“A”
“A”
“A”
2
2 1
I4RS0A950016-01
“A”
“A”
“A”
“A”“A”
“A”
“A”
1
I4RS0A950017-01
1
2
I4RS0A950018-01
1
1
2
I4RS0A950019-01
(a)
(b)
(c)
I4RS0A950020-01
1
2
I4RS0A950021-01