2008 SUZUKI SWIFT Check valve

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-91
DTC P0133: O2 Sensor (HO2S) Circuit Slow Response (Sensor-1)S7RS0B1104032
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions ar e satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temperature at engine start: –10 °C (14 ° F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine coolant temperature: 70 °C (158 °F) to 150 °C (302 °F)
• Altitude (barometric pressure): 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and warm up to normal operating temperature.
4) Drive vehicle at 40 mph (60 km/h) or higher. (engine speed: 2500 – 3000 r/min.)
5) Keep above vehicle speed for 6 min. or more. (Throt tle valve opening is kept constant in this step.)
6) Release accelerator pedal and with engine brake applied, keep vehicle coasting (with fuel cut for 3 sec. or more)
and then stop vehicle.
7) Check if DTC and pending DTC exist by using scan tool. If not, check if oxygen sensor monitoring test has been
completed by using scan tool. If not in both of above c hecks (i.e., no DTC and pending DTC and oxygen sensor
monitoring test not completed), check vehicle cond ition (environmental) and repeat Step 3) through 6).
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/ or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

DTC detecting condition Trouble area
Response time (time to change from lean to rich or from rich to lean) of HO2S-1 output
voltage is about 1 sec. at minimum or aver age time of 1 cycle is 5 sec. at minimum.
(*2 driving cycle detection logic, monitoring once per driving cycle) Heated oxygen sensor-1
Step
Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 Is there DTC(s) other than HO2S-1 (DTC P0133)? Go to applicable DTC
diag. flow.Replace HO2S-1.

Downloaded from www.Manualslib.com manuals search engine 1A-92 Engine General Information and Diagnosis:
DTC P0134: O2 Sensor (HO2S) Circuit No Activity Detected (Sensor-1)S7RS0B1104033
Wiring Diagram
Refer to “DTC P0131 / P0132: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-1)”
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions ar e satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temperature at engine start: –10 °C (14 ° F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine Coolant temperature: 70 °C (158 °F) to 150 °C (302 ° F)
• Altitude (barometric pressure): 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and warm up to normal operating temperature.
4) Drive vehicle at 40 mph (60 km/h) or higher. (engine speed: 2500 – 3000 r/min.)
5) Keep above vehicle speed for 6 min. or more. (Throt tle valve opening is kept constant in this step.)
6) Release accelerator pedal and with engine brake applied, keep vehicle coasting (with fuel cut for 3 sec. or more)
and then stop vehicle.
7) Check if DTC and pending DTC exist by using scan tool. If not, check if oxygen sensor monitoring test has been
completed by using scan tool. If not in both of above c hecks (i.e., no DTC and pending DTC and oxygen sensor
monitoring test not completed), check vehicle cond ition (environmental) and repeat Step 3) through 6).
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/ or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

DTC detecting condition Trouble area
HO2S voltage is higher than 0.6 V for more than 1 min
continuously after warming up engine or HO2S voltage is lower
than 0.3 V for more than 1 min continuously after warming up
engine.
(2 driving cycle detection logic) •HO2S-1
• HO2S-1 circuit
• Exhaust gas leakage
•ECM
• Air intake system
Step
Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-95
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions ar e satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temperature at engine start: –10 °C (14 ° F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine Coolant temperature: 70 °C (158 °F) to 150 °C (302 °F)
• Altitude (barometric pressure): 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and warm up to normal operating temperature.
4) Increase vehicle speed to 70 – 80 km/h (43 – 50 mile/h) at 5th gear or D range.
5) Release accelerator pedal and with engine brake applied, ke ep vehicle coasting (with fuel cut for 4 sec. or more),
then stop vehicle and run engine at idle speed for 60 sec. or more.
6) Repeat Step 4).
7) Keep above vehicle speed for 8 min. or more. (Throt tle valve opening is kept constant in this step.)
8) Repeat Step 5).
9) Check DTC and pending DTC.
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/ or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

Step Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 Is there DTC(s) other than fuel system (DTC P0171 / P0172)
and HO2S-2 (DTC P0140)? Go to applicable DTC
diag. flow.Go to Step 3.
3 HO2S-2 and its circuit check
1) Connect scan tool to DLC with ignition switch turned
OFF.
2) Warm up engine to normal operating temperature and keep it at 2000 r/min. for 60 sec.
3) Repeat racing engine (Repeat depressing accelerator pedal 5 to 6 times continuous ly to enrich A/F mixture and
take foot off from pedal to enlean it).
Does HO2S-2 output voltage indicate deflection between
over 0.35 V and below 0.25 V? Go to “DTC P0171 /
P0172: Fuel System
Too Lean / Rich”.
Go to Step 4.

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-105
DTC P0300 / P0301 / P0302 / P0303 / P0304: Random / Multiple Cylinder Misfire Detected / Cylinder 1
/ Cylinder 2 / Cylinder 3 / Cylinder 4 Misfire Detected
S7RS0B1104039
System Description
ECM measures the angle of the crankshaft based on the pulse signal from the CKP sensor and CMP sensor for each
cylinder. If it detects a large change in the angle speed of the crankshaft, it concludes occurrence of a misfire. When
the number of misfire is counted by ECM beyond the DTC de tecting condition, it determines the cylinder where the
misfire occurred and output it as DTC.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions ar e satisfied when using this “DTC Confirmation
Procedure”.
• Intake air temperature at engine start: –10 °C (14 ° F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine coolant temp.: –10 °C, 14 °F or higher
• Altitude (barometric pressure): 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and print Freeze Frame Data or write them down using scan tool.
3) Clear DTC using scan tool.
4) Drive vehicle under freeze frame data condition as noted for 1 min. or more.
5) Stop vehicle and check DTC and pending DTC. 11
Electric throttle body check
1) Check TP sensor referring to “Throttle Position Sensor
Performance Check” under “Electric Throttle Body
Assembly On-Vehicle Inspection in Section 1C”.
Is output voltage within specified value? Substitute a known-
good ECM and recheck.
Replace electric throttle
body.
Step Action Yes No
DTC detecting condition
Trouble area
DTC P0300:
• Misfire, which causes catalyst to overheat during 200 engine revolutions, is detected at 2 or more cylinders. (MIL flashes as lo ng as this misfire occurs continuously.)
or
• Misfire, which affects exhaust emission adv ersely during 1000 engine revolution, is
detected at 2 or more cylinders. (2 driving cycle detection logic) • Ignition system
• Fuel injector and its circuit
• Fuel pressure
• EGR system
• Abnormal air drawn in
• Engine compression
• Valve lash adjuster
• Valve timing
• Fuel shortage
• Exhaust system
• Fuel of poor quality
DTC P0301, P0302, P0303, P0304:
• Misfire, which causes catalyst to overheat during 200 engine revolutions, is detected
at 1 cylinder. (MIL flashes as long as this misfire occurs continuously.)
or
• Misfire, which affects exhaust emission adv ersely during 1000 engine revolution, is
detected at 1 cylinder. (2 driving cycle detection logic)

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-107
DTC P0327 / P0328: Knock Sensor 1 Circuit Low / HighS7RS0B1104040
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure1) Connect scan tool to DLC with ignition switch turned OFF.
2) Turn ON ignition switch and clear DTC by using scan tool.
3) Start engine and run it for 10 sec.
4) Check DTC by using scan tool. 11
Engine mechanical system check
1) Check engine mechanical parts or system which can
cause engine rough idle or poor performance.
• Engine compression (Refer to “Compression Check in Section 1D”.)
• Valve lash (Refer to “Valve Lash (Clearance) Inspection in Section 1D”.)
• Valve timing (Refer to “Timing Chain and Chain Tensioner Removal and Installation in Section 1D”.)
Are they in good condition? Check wire harness and
connection of ECM
ground, ignition system
and fuel injector for
intermittent open and
short.
Repair or replace
defective part.
Step
Action YesNo
E23 C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
1 2
REDC37-56
5 V
I4RS0A110031-01
1. Knock sensor
2. ECM
DTC detecting condition Trouble area
DTC P0327:
Voltage of knock sensor is less than 1.23 V for 0.5 seconds
continuously.
(1 driving cycle detection logic)
DTC P0328:
Voltage of knock sensor is 3.91 V or more for 0.5 seconds
continuously
(1 driving cycle detection logic) • Knock sensor circuit (open or short)
• Knock sensor
•ECM

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-117
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

NOTE
Check to make sure that following conditions ar e satisfied when using this “DTC confirmation
procedure”.
• Intake air temperature at engine start: –10 °C (14 ° F) to 80 °C (176 °F)
• Intake air temperature: –10 °C (14 °F) to 70 °C (158 °F)
• Engine coolant temperature: 70 °C (158 °F) to 150 °C (302 °F)
• Altitude (barometric pressure): 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)

1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and warm up to normal operating temperature.
4) Run engine at idle for 10 min.
5) Drive vehicle and increase engine speed 3000 rpm in 3rd gear.
6) Release accelerator pedal and with engine brake applied, keep vehicle coasting for 5 sec. or more. (Keep fuel cut condition for 5 sec. or more) If fuel cut condition is not ke pt for 5 sec. or more, coast down a slope in engine speed
1000 – 3000 rpm for 5 sec. or more.
7) Stop vehicle and run engine at idle.
8) Check DTC and pending DTC by using scan tool.
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/ or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

DTC detecting condition Trouble area
DTC P0401:
Difference in intake manifold absolute pressure between opened EGR valve
and closed EGR valve is smaller than specified value.
(*2 driving cycle detection logic, monitoring once per driving cycle)
DTC P0402:
Difference in intake manifold absolute pressure between opened EGR valve
and closed EGR valve is la rger than specified value.
(*2 driving cycle detection logic, monitoring once per driving cycle) •EGR valve
• EGR passage
• MAP sensor
•ECM
Step
Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Check”.
2 Do you have SUZUKI scan tool? Go to Step 3.Go to Step 5.

Downloaded from www.Manualslib.com manuals search engine 1A-118 Engine General Information and Diagnosis:
DTC P0403: Exhaust Gas Recirculation Control CircuitS7RS0B1104045
Wiring Diagram
Refer to “DTC P0401 / P0402: Exhaust Gas Recirculation Flow Insufficient Detected / Excessive Detected”.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and a tester, on a level road.

1) With ignition switch turned OFF, connect scan tool to DLC.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Start engine and run it for 30 seconds.
4) Check DTC. 3
EGR valve operation check
1) With ignition switch turned OF F, install SUZUKI scan tool
to DTC.
2) Check EGR system referring to “EGR System Inspection
in Section 1B”.
Is it in good condition? Go to Step 4. Go to Step 5.
4 MAP sensor check
1) Check MAP sensor for performance referring to “MAP
Sensor Inspection in Section 1C”.
Is check result satisfactory? Intermittent trouble or
faulty ECM.
Check for intermittent
referring to “Intermittent
and Poor Connection
Inspection in Section
00”.Replace MAP sensor.
5 EGR valve control circuit check
1) Check that EGR valve control circuits are in good
condition referring to Step 2 to 5 of “DTC P0403:
Exhaust Gas Recirculation Control Circuit”
Are circuits in good condition? Go to Step 6. Repair or replace EGR
valve control circuit(s).
6 EGR valve check
1) Check EGR valve referring to “EGR Valve Inspection in
Section 1B”.
Is check result satisfactory? Go to Step 7. Faulty EGR valve.
7 MAP sensor check
1) Check MAP sensor for performance referring to “MAP
Sensor Inspection in Section 1C”.
Is check result satisfactory? EGR passage clogged.
If OK, substitute a
known-good ECM and
recheck.
Replace MAP sensor.
Step Action Yes No
DTC detecting condition
Trouble area
EGR valve output voltage is differ ent from output command with more
than one pole out of 4 poles.
(1 driving cycle detection logic) • EGR valve circuit open
•EGR valve
•ECM

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-119
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

Step Action YesNo
1 Was “Engine and Emission Control System Check”
performed? Go to Step 2.
Go to “Engine and
Emission Control
System Description”.
2 EGR valve power supply circuit check
1) Remove air intake pipe.
2) With ignition switch turned OFF, disconnect EGR valve
connector.
3) With ignition switch turned ON, measure voltage between “BLK/RED” wire terminal of EGR valve
connector and vehicle body ground.
Is check voltage 10 – 14 V? Go to Step 3.
“BLK/RED” wire is open
circuit.
3 Wire circuit check
1) Disconnect connectors from ECM with ignition switch
turned OFF.
2) Turn ON ignition switch.
3) Measure voltage between engine ground and each “GRN/RED”, “GRN/ORN”, “W HT/RED”, “BRN/YEL” wire
terminals of EGR valve connector.
Is each voltage 0 V? Go to Step 4.
Faulty wire(s) are
shorted to other circuit.
If wires are OK,
substitute a known-
good ECM and recheck.
4 Wire circuit check
1) With ignition switch turned OFF, measure resistance
between engine ground and each “GRN/RED”, “GRN/
ORN”, “WHT/RED”, “BRN/YEL” wire terminals of EGR
valve connector.
Is resistance infinity? Go to Step 5.
Faulty wire(s) are
shorted to ground
circuit.
If wires are OK,
substitute a known-
good ECM and recheck.
5 Short circuit check for EGR valve control circuit
1) With ignition turned OFF, measure resistance between
each EGR valve control circ uit wire (“GRN/RED”, “GRN/
ORN”, “WHT/RED” and “BRN/ YEL” wire) and each EGR
valve control circuit wire.
Is each resistance infinity? Go to Step 6.
Faulty wire(s) are short
circuit.
6 EGR valve stepper motor coil circuit check
1) With ignition switch turned OFF, connect EGR valve
connector.
2) Measure resistance between “E23-1/16” and each “C37- 4”, “C37-3”, “C37-19”, “C37-18” terminals of ECM
connector.
Is each resistance 20 – 31
Ω at 20 °C, 68 °F? Faulty ECM. Substitute
a known-good ECM and
recheck.
Go to Step 7.
7 EGR valve check
1) Check EGR valve resistance referring to “EGR Valve
Inspection in Section 1B”.
Is resistance within specified value? Faulty wire(s) are open
or high resistance
circuit. If wires are OK,
substitute a known-
good ECM and recheck.Faulty EGR valve.