2008 SUZUKI SWIFT 032

Downloaded from www.Manualslib.com manuals search engine Front Suspension: 2B-10
2) Face grooved rubber seal side (1) of new wheel bearing (2) upward as shown in figure and press-fit it
into knuckle (3) using special tool.
Special tool
(A): 09913-75510
(B): 09926–68310
(C): 09951–18210
CAUTION!
When installing wheel bearing, replace wheel
bearing and circlip with new one.

3) Install circlip (1).
4) Drive in dust cover so that dimensions “a” and “b” become equal as shown in the figure.
CAUTION!
When drive in dust cover, be careful not to
deform it.

5) Caulk more than 6 places with a punch.
6) Using special tool and hydraulic press, press fit
wheel hub (1) into wheel bearing (2) (Face grooved
rubber seal side to wheel hub).
Special tool
(A): 09913–75510
I3RM0A220032-01
I2RH01220037-01
I2RH01220038-01
I2RH01220039-01
I3RM0A220026-01

Downloaded from www.Manualslib.com manuals search engine 4-ii Table of Contents
Repair Instructions ..............................................4D-2Parking Brake Inspection and Adjustment ..........4D-2
Parking Brake Cable Removal and Installation ......................................................... 4D-3
Parking Brake Lever Removal and Installation ....4D-3
Specifications .... ...................................................4D-4
Tightening Torque Specifications ........................4D-4
ABS ........................................... .................4E-1
Precautions........................................................... 4E-1
Precautions in Diagnosing Troubles ................... 4E-1
Precautions in On-Vehicle Service...................... 4E-1
Precautions in Hydraulic Unit Operation Check ................................................................ 4E-1
General Description ............................................. 4E-2 ABS Description .................................................. 4E-2
ABS Hydraulic Unit / Control Module Assembly Description ....................................... 4E-2
CAN Communication System Description........... 4E-3
Schematic and Routing Diagram ........................ 4E-4 ABS Schematic ................................................... 4E-4
ABS Wiring Circuit Diagram ................................ 4E-5
Component Location ........... ................................ 4E-7
ABS Components Location ................................. 4E-7
Front Wheel Speed Sensor Components Location ............................................................ 4E-7
Rear Wheel Speed Sensor Components Location ............................................................ 4E-8
Diagnostic Information and Procedures ............ 4E-8 ABS Check .......................................................... 4E-8
ABS Warning Light Check................................. 4E-10
EBD Warning Light (Brake Warning Light) Check .............................................................. 4E-10
DTC Check........................................................ 4E-11
DTC Table ......................................................... 4E-11
DTC Clearance ................................................. 4E-12
Scan Tool Data ................................................. 4E-12
ABS Warning Light Does Not Come ON at Ignition Switch ON .......................................... 4E-13
ABS Warning Light Comes ON Steady ............. 4E-14
EBD Warning Light (Brake Warning Light) Comes ON Steady .......................................... 4E-15
Serial Data Link Circuit Check .......................... 4E-16
DTC C1021, C1022 / C1025, C1026 / C1031, C1032 / C1035, C1036: Right-Front / Left-
Front / Right-Rear / Left-Rear Wheel Speed
Sensor Circuit or Sensor Ring ........................ 4E-18
DTC C1041 / C1045 / C1051 / C1055, DTC C1042 / C1046 / C1052 / C1056: Right-Front
/ Left-Front / Right-Rear / Left-Rear Inlet
Solenoid Circuit, Right-Front / Left-Front /
Right-Rear / Left-Rear Outlet Solenoid
Circuit .............................................................. 4E-20
DTC C1057: Power Source Circuit ................... 4E-21
DTC C1061: ABS Pump Motor and/or Motor Driver Circuit ................................................... 4E-22
DTC C1063: Solenoid Valve Power Supply Driver Circuit ................................................... 4E-23
DTC C1071: ABS Control Module..................... 4E-24 DTC U1073: Control Module Communication
Bus Off ............................................................ 4E-25
DTC U1100: Lost Communication with ECM (Reception Error)............................................. 4E-27
Repair Instructions ............ ................................ 4E-28
ABS Hydraulic Unit Operati on Check................ 4E-28
ABS Hydraulic Unit / Control Module
Assembly Components ...... ............................. 4E-29
ABS Hydraulic Unit / Control Module
Assembly On-Vehicle Inspection .................... 4E-29
ABS Hydraulic Unit / Control Module
Assembly Removal and Inst allation ................ 4E-29
Front / Rear Wheel Speed Sensor On-Vehicle Inspection ........................................................ 4E-31
Front Wheel Speed Sensor Removal and Installation ....................................................... 4E-32
Front Wheel Speed Sensor Inspection ............. 4E-32
Rear Wheel Speed Sensor Removal and Installation ....................................................... 4E-33
Rear Wheel Speed Sensor Inspection .............. 4E-34
Front Wheel Encoder On-Veh icle Inspection .... 4E-34
Front wheel Enco der Removal and
Installation ....................................................... 4E-34
Rear Wheel Encoder On-Veh icle Inspection..... 4E-34
Rear Wheel Encoder Removal and Installation ....................................................... 4E-34
Specifications ..................... ................................ 4E-35
Tightening Torque Specifications ...................... 4E-35
Special Tools and Equipmen t ........................... 4E-35
Special Tool ...................................................... 4E-35
Electronic Stability Prog ram ...................4F-1
Precautions ........................................................... 4F-1
Precautions in Diagnosing Troubles ................... 4F-1
Precautions in On-Vehicle Service...................... 4F-1
Precautions in Hydraulic Unit Operation Check ................................................................ 4F-1
Precautions in Sensor Calibration ....................... 4F-1
Precautions in Speedometer Test or Other Tests ................................................................. 4F-2
General Description ............................................. 4F-2 Electronic Stability Program Description ............. 4F-2
Electronic Stability Program Construction ........... 4F-3
ESP® Hydraulic Unit / Control Module
Assembly Description........................................ 4F-5
Warning Lamp, Indicator Lamp Description ........ 4F-6
CAN Communication System Description........... 4F-6
CAN Communication System For Electronic Stability Program Description ............................ 4F-7
Schematic and Routing Diagram ........................ 4F-8 Electronic Stability Program Schematic .............. 4F-8
Electronic Stability Program Wiring Circuit Diagram............................................................. 4F-9
Component Location ............ ............................. 4F-11
Electronic Stability Program Component
Location........................................................... 4F-11
Diagnostic Information and Procedures .......... 4F-12 Electronic Stability Program System Check ...... 4F-12
ESP® Warning lamp Check .............................. 4F-14

Downloaded from www.Manualslib.com manuals search engine Table of Contents 4-iii
ABS Warning Lamp Check ............................... 4F-14
EBD Warning Lamp (Brake Warning Lamp) Check .............................................................. 4F-15
DTC Check ....................................................... 4F-15
DTC Table ......................................................... 4F-15
DTC Clearance ................................................. 4F-18
Fail-Safe Table ................ .................................. 4F-19
Scan Tool Data ................................................. 4F-20
Visual Inspection ............................................... 4F-21
ESP ® Warning Lamp Does Not Come ON at
Ignition Switch ON .......................................... 4F-21
ESP ® Warning Lamp Comes ON Steady......... 4F-22
ABS Warning Lamp Does Not Come ON at Ignition Switch ON .......................................... 4F-23
ABS Warning Lamp Comes ON Steady............ 4F-24
EBD Warning Lamp (Brake Warning Lamp) Comes ON Steady .......................................... 4F-24
Serial Data Link Circuit Check .......................... 4F-26
DTC C1016: Stop Lamp Swit ch Circuit Failure .. 4F-28
DTC C1017 / C1023: Yaw Rate / G Sensor Assembly Failure ............................................ 4F-29
DTC C1018: Brake Fluid Le vel Switch Failure .. 4F-30
DTC 1020: Master Cylinder Pressure Sensor Power Supply Failure ...................................... 4F-31
DTC C1021, C1022 / C1025, C1026 / C1031, C1032 / C1035, C1036: Wheel Speed
Sensor Circuit or Encode r Failure ................... 4F-32
DTC C1024: Steering Angle Sensor Circuit
Failure ............................................................. 4F-34
DTC C1027: ESP ® OFF Switch Circuit
Failure ............................................................. 4F-34
DTC C1028: Master Cylinder Pressure Sensor Circuit Failure ....... .............................. 4F-35
DTC C1034: Yaw Rate / G Sensor Assembly Power Supply Failure ...................................... 4F-36
DTC C1037: Steering Angle Sensor Power Supply Failure ................................................. 4F-37
DTC C1038: Steering Angle Sensor Detect Rolling Counter Fa ilure from ESP® Control
Module ............................................................ 4F-38
DTC C1039: Yaw Rate / G Sensor Assembly Internal Failure .............. .................................. 4F-39
DTC C1040: Stability Control System Function Failure .............................................. 4F-39
DTC C1041 / C1042 / C1043 / C1044 / C1045 / C1046 / C1051 / C1052 / C1053 / C1054 /
C1055 / C1056: Solenoid Circuit Failure ......... 4F-40
DTC C1057: ESP ® Control Module Power
Supply Circuit Failure .... .................................. 4F-41
DTC C1061: Pump Motor and/or Motor Driver Circuit Failure .................................................. 4F-42
DTC C1063: Solenoid Valve Power Supply Driver Circuit Failure ....................................... 4F-43
DTC 1071: ESP ® Control Module Internal
Defect.............................................................. 4F-44 DTC C1073: Lost Communication With Yaw
Rate / G Sensor Assembly .............................. 4F-45
DTC C1075 / 1076 / 1078: Sensor Calibration Incomplete.......................... ............................. 4F-46
DTC C1090: Invalid Communication with
ECM ................................................................ 4F-47
DTC C1091 / C1094: ECM Data in CAN Line Failure / Invalid Torque Control
Communication with ECM .. ............................. 4F-48
DTC U1073: Control Module Communication Bus Off ............................................................ 4F-49
DTC U1100: Lost Communication with ECM (Reception Error)............................................. 4F-50
DTC U1126: Lost Communication with Steering Angle Sensor (Reception Error)........ 4F-51
DTC U1140: Lost Communication with BCM (Reception Error)............................................. 4F-52
Repair Instructions ........... ................................. 4F-54
ESP® Hydraulic Unit Operation Check ............. 4F-54
Sensor Calibration............................................. 4F-54
ESP® Hydraulic Unit / Control Module
Assembly On-Vehicle Inspection .................... 4F-55
ESP ® Hydraulic
Unit / Control Module
Assembly Removal and Inst allation ................ 4F-56
Front / Rear Wheel Speed Sensor On-Vehicle Inspection ........................................................ 4F-57
Front Wheel Speed Sensor Removal and Installation ....................................................... 4F-58
Front Wheel Speed Sensor Inspection ............. 4F-59
Rear Wheel Speed Sensor Removal and Installation ....................................................... 4F-59
Rear Wheel Speed Sensor Inspection .............. 4F-60
Front Wheel Encode r On-Vehicle Inspection .... 4F-61
Front Wheel Encoder Removal and Installation ....................................................... 4F-61
Rear Wheel Encoder On-Veh icle Inspection..... 4F-61
Rear Wheel Encoder Removal and Installation ....................................................... 4F-61
Master Cylinder Pressure Sensor On-Vehicle
Inspection ........................................................ 4F-61
Yaw Rate / G Sensor Assembly On-Vehicle Inspection ........................................................ 4F-62
Yaw Rate / G Sensor Assembly Removal and Installation ....................................................... 4F-63
Yaw Rate / G Sensor Inspection ....................... 4F-64
Steering Angle Sensor On-Vehicle Inspection .. 4F-64
Steering Angle Sensor Removal and Installation ....................................................... 4F-65
Steering Angle Sensor Inspection ..................... 4F-65
ESP® OFF Switch Removal an d Installation .... 4F-65
ESP® OFF Switch Inspection ........................... 4F-65
Specifications .................... ................................. 4F-66
Tightening Torque Specifications ...................... 4F-66
Special Tools and Equipmen t ........................... 4F-66
Special Tool ...................................................... 4F-66

Downloaded from www.Manualslib.com manuals search engine 4C-10 Rear Brakes:
• Using micrometer, measure thickness of brake disc.If limit value is exceeded, replace brake disc.
Rear brake disc thickness
Standard: 9 mm (0.354 in.)
Limit: 8 mm (0.315 in.)
Specifications
Tightening Torque SpecificationsS7RS0B4307001
NOTE
The specified tightening torque is also described in the following.
“Rear Disc Brake Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
I6RS0B431032-01
Fastening part Tightening torque
Note
N ⋅mkgf-mlb-ft
Caliper pin bolt 23 2.3 17 )
Wheel bolt 85 8.5 61.5 ) / ) / )
Brake caliper carrier bolt 60 6.0 43.5 )
Flexible hose joint bolt 23 2.3 17.0 )
Parking nut 27 2.7 19.5 )
Brake pipe flare nut 16 1.6 12.0 )
Caliper carrier bolt 60 6.0 43.5 )

Downloaded from www.Manualslib.com manuals search engine 4E-11 ABS:
DTC CheckS7RS0B4504004
1) Turn ignition switch to OFF position.
2) Connect SUZUKI scan tool to data link connector (1).
Special tool
(A): SUZUKI scan tool
3) Turn ignition switch to ON position.
4) Read DTC according to instructions displayed on SUZUKI scan tool and print it or write it down. Refer
to SUZUKI scan tool operator’s manual for further
details.
NOTE
If SUZUKI scan tool can not communicate
ABS hydraulic unit / control module, perform
“Serial Data Link Circuit Check”.

5) After completing the check, turn ignition switch off and disconnect SUZUKI scan tool from DLC.
DTC TableS7RS0B4504005
CAUTION!
Be sure to perform “ABS Check” before
starting diagnosis.

1 (A)I4RS0A450009-01
DTC (displayed on
SUZUKI scan tool) Diagnostic Items
NO DTC Normal
) C1021 RF
Wheel speed sensor circuit
)
C1025 LF
) C1031 RR
) C1035 LR
) C1022 RF
Wheel speed sensor circuit
or sensor ring
)
C1026 LF
) C1032 RR
) C1036 LR
) C1041
RFInlet solenoid valve circuit
) C1042 Outlet solenoid valve circuit
) C1045
LFInlet solenoid valve circuit
) C1046 Outlet solenoid valve circuit
) C1051
RRInlet solenoid valve circuit
) C1052 Outlet solenoid valve circuit
) C1055
LRInlet solenoid valve circuit
) C1056 Outlet solenoid valve circuit
) C1057 Power source
) C1061 ABS pump motor and/or motor
driver circuit
) C1063 Solenoid valve power supply driver
circuit
) C1071 ABS control module
) U1073 Control Module
Communication
Bus Off
) U1100 Lost Communication with ECM
(Reception error)

Downloaded from www.Manualslib.com manuals search engine ABS: 4E-12
DTC ClearanceS7RS0B4504006
WARNING!
When performing a driving test, select a safe
place where there is neither any traffic nor
any traffic accident possibility and be very
careful during testing to avoid occurrence of
an accident.

After repair or replace malfunction part(s), clear all DTCs
by performing the following procedure or using SUZUKI
scan tool.
1) Connect SUZUKI scan tool to data link connector in the same manner as when making this connection
for DTC check.
2) Turn ignition switch to ON position.
3) Erase DTC according to instructions displayed on scan tool. Refer to scan tool operator’s manual for
further derails.
NOTE
For DTC C 1021, C1022, C1025, C1026, C1031,
C1032, C1035, C1036 and C1061, confirm that
ABS warning light turns off after performing
Step 2 of “Test Driving” under “ABS Check”,
and then clear the DTCs.

4) After completing the clear ance, turn ignition switch
OFF and disconnect scan tool from data link
connector.
5) Perform “Driving Test” (S tep 2 of “ABS Check”) and
“DTC Check” and confirm that NO DTC is displayed
on scan tool.
Scan Tool DataS7RS0B4504007
The parameter data below are values measured with the
scan tool when the normally operating vehicle is under
the following conditions. When taking measurements for
comparison by using the scan tool, be sure to check that
the vehicle is under the following conditions.
• Apply parking brake and block wheels.
• Ignition switch ON.
• Turn OFF air conditioner (if equipped).
• Apply no load to power steering (if equipped). (Don’t turn it)
• Turn OFF all electric loads (except ignition).
• No DTC.
• ABS is not operated. (N ormal braking operation)
Scan Tool Data Definition
Battery Volt (V): Battery Voltage is an analog input
signal read by the ABS control module. Certain ABS
control module function s will be modified if the
battery voltage falls below or rises above
programmed thresholds.
Pump Motor Driver (V): This parameter indicates the
operational condition of the pump motor driver
(transistor).
RF Wheel Speed, LF Wheel Speed, RR Wheel Speed and LF Wheel Speed (km/h, MPH): Wheel speed
is an ABS control module inte rnal parameter. It is
computed by reference pulses from the wheel speed
sensor.
Brake Switch (ON, OFF): This switch signal informs
the ABS control modu le whether the brake is active
or not.
Scan Tool
Data Standards Condition
Battery
Voltage 10.0 – 18.0 V —
Pump Motor
Driver 0.0 V —
RF Wheel
Sp ee d 0 km/h, 0.0 MPH Vehicle stop
LF Wheel
Sp ee d 0 km/h, 0.0 MPH Vehicle stop
RR Wheel
Sp ee d 0 km/h, 0.0 MPH Vehicle stop
LR Wheel
Sp ee d 0 km/h, 0.0 MPH Vehicle stop
Brake Switch ONBrake pedal
depressed
OFF Brake pedal released

Downloaded from www.Manualslib.com manuals search engine ABS: 4E-18
DTC C1021, C1022 / C1025, C1026 / C1031, C1032 / C1035, C1036: Right-Front / Left-Front / Right-
Rear / Left-Rear Wheel Speed Sensor Circuit or Sensor Ring
S7RS0B4504012
Wiring Diagram
DTC Detecting Condition
The ABS control module monitors the voltage at the terminal of each sensor while the ignition swit ch is ON. When the
voltage is not within the specified range, an applicable DTC will be set. Also, when no sensor signal is inputted at
running, an applicable DTC will be set.
NOTE
When the vehicle was operated in any of the following ways, one of these DTCs may be set even when
the sensor is in good condition. If such possibility is suspected, clear DTC once referring to “DTC
Clearance” and then performing the driving test as described in Step 2 of “ABS Check”, check whether
or not any abnormality exists.
• The vehicle was driven with parking brake pulled.
• Wheel spin occurred while driving.
• Wheel(s) was turned while the vehicle was jacked up.
• The vehicle was stuck.

YELBRN
3E03-24
LT GRN/BLKLT GRN
4
WHTWHT/BLK
5
RED
WHTBLK
WHTBLK
WHTBLK
WHTBLKRED/BLK
6
E03-25
E03-15E03-16
E03-19E03-18
E03-22E03-21
12V
12V
12V
12V
12V
7
GRN/ORNE03-7GRN
1
2
[A]
E03
15
16
17
18
19
20
21
22
23
24
25 2
3
4
5
6
7
8
9
10
11
12
1
13
14
26
I6RS0C450009-01
[A]: ABS hydraulic unit / control module connector
(viewed from terminal side) 3. Right-rear wheel speed sensor 6. Left-front wheel speed sensor
1. Ignition switch 4. Left-rear wheel speed sensor 7. ABS hydraulic unit / control module assembly
2. Circuit fuse box 5. Right-front wheel speed sensor

Downloaded from www.Manualslib.com manuals search engine 4F-16 Electronic Stability Program:
) C1022 Right-front wheel speed
sensor or encoder failure Abnormal wheel speed sensor
signal is detected.
{
*1 {
) C1023 Yaw rate sensor failure • Yaw rate sensor signal is out of
range.
• Vehicle behavior and yaw rate signal is disagreed. ——
{
) C1024 Steering angle sensor circuit
failure • Steering angle sensor internal
defect is detected by CPU in
steering angle sensor.
• Steering angle sensor signal is out of specified range. ——
{
) C1025 Left-front wheel speed
sensor circuit failure Wheel sensor signal is out of
specified range.
{
*1 {
) C1026 Left-front wheel speed
sensor or encoder failure Abnormal wheel speed sensor
signal is detected.
{
*1 {
) C1027 ESP
® OFF switch circuit
failure Mechanical switch failure, failure in
switch wiring is shorted to ground.
———
) C1028 Master cylinder pressure
sensor circuit failure Input signal voltage from master
cylinder pressure sensor in ESP
®
control module is too high or low. ——
{
) C1031 Right-rear wheel speed
sensor circuit failure Wheel sensor signal is out of
specified range.
{
*1 {
) C1032 Right-rear wheel speed
sensor or encoder failure Abnormal wheel speed sensor
signal is detected.
{
*1 {
) C1034 Yaw rate / G sensor
assembly power supply
failure Power supply voltage of yaw rate /
G sensor assembly is too high when
ignition switch OFF.
——{
Power supply voltage of yaw rate /
G sensor assembly is too low when
ignition switch ON.
) C1035 Left-rear wheel speed
sensor circuit failure Wheel sensor signal is out of
specified range.
{
*1 {
) C1036 Lef

t-rear wheel speed
sensor or encoder failure Abnormal wheel speed sensor
signal is detected.
{
*1 {
) C1037 Steering angle sensor power
supply failure Power supply voltage to steering
angle sensor is too low.
——
{
) C1038 Steering angle sensor detect
rolling counter failure from
ESP
® control module ESP
® control module rolling
counter failure is detected by
steering angle sensor. ——
{
) C1039 Yaw rate / G sensor
assembly internal failure Yaw rate / G sensor assembly
internal failure is detected.
——
{
) C1040 Stability control system
function failure Stability control is active for more
than specified time
without yaw rate
change. ——
{
DTC (displayed
on SUZUKI scan tool) Diagnostic Items
Detecting condition (DTC will
beset when detecting) ABS
warning lamp EBD
warning lamp ESP
®
warning lamp