2008 SUZUKI SWIFT bolt

Downloaded from www.Manualslib.com manuals search engine 8B-108 Air Bag System:
4) Remove side curtain-air bag (inflator) module fixing bolts (1) and clips (2).
5) Remove side curtain-air bag (inflator) module.
WARNING!
• When carrying a live air bag (inflator) module, make sure the bag opening is
pointed away from you.
Never carry air bag (inflator) module by
wires or connector on the side of the
module. In case of an accidental
deployment, the bag will then deploy with
minimal chance of injury.
• As the live curtain air bag (inflator) module must be kept with it s bag facing up while
being stored or left standing. This is
necessary so that a free space is provided
to allow the air bag to expand in the
unlikely event of accidental deployment.
• Observe “Precautions on Handling and Storage of Air Bag System Components”
for handling and storing it.
Otherwise, personal injury may result.

Installation
WARNING!
Do not install side curtain-air bag (inflator)
module while twisted or bended. Otherwise,
side curtain-air bag (inflator) module may not
deploy and injury may result.

1) Install side curtain-air bag (inflator) module (1) with
clips and new bolts.
2) Tighten side curtain-air bag (inflator) module attaching bolts (1) to specified torque.
Tightening torque
Side curtain-air bag (inflator) module attaching
bolts (a): 11 N·m (1.1 kgf-m, 8.0 lb-ft)
3) Connect side curtain-air bag (inflator) module connector (1) securely as shown in figure.
a) Connect connector.
b) Lock connector wi th lock button (2).
4) Install head lining referring to “Head Lining Removal and Installation in Section 9H”.
5) Enable air bag system. Refer to “Enabling Air Bag System”.1 2
2
22
1
I4RS0A820076-01
1,(a) 1,(a)
I4RS0A820110-01
1
2
a)
b)
I4RS0A820055-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-109
Side Curtain-Air Bag (Inflator) Module
Inspection
S7RS0B8206012
WARNING!
• Never measure resistance of side curtain-air bag (inflator) module or disassemble it.
Otherwise personal injury may result.
• Never attempt to disassemble or repair the side curtain-air bag (inflator) module. If any
abnormality is found, be sure to replace it
with new one as an assembly.
• Be sure to read “Precautions on Service and Diagnosis of Air Bag System”,
“Precautions on Handling and Storage of
Air Bag System Components” and
“Precautions on Disposal of Air Bag and
Seat Belt Pretensioner” before starting to
work and observe every precaution during
work. Neglecting them may result in
personal injury or undeployment of the air
bag when necessary.

CAUTION!
If air bag (inflator) module was dropped from
a height of 90 cm (3 ft) or more, it should be
replaced.

Check air bag (inflator) module appearance visually for
the following symptoms and if any one of them is found,
replace with a new one.
• Air bag has deployed.
• Inflator case being damaged or having been exposed to strong impact (dropped).
Forward-Sensor Removal and InstallationS7RS0B8206013
WARNING!
During service procedures, be very careful
when handling a sensor.
• Never strike or jar a sensor.
• A sensor and mounting bracket bolts must be carefully torqued to assure proper
operation. Under loose connection, it
could cause improper operation of the air
bag system.

Removal
1) Disconnect negative cable at battery.
2) Disable air bag system referring to “Disabling Air Bag System”.
3) Disconnect forward-sensor connector sliding connector outer (2) as shown.
4) Remove forward-sensor bolt (1) and forward-sensor (2).
I4RS0A820078-03
1
2
I4RS0A820079-01
1
2
I5RH01820119-01

Downloaded from www.Manualslib.com manuals search engine 8B-110 Air Bag System:
Installation
CAUTION!
Proper operation of forward-sensor requires
sensor be rigidly attached to vehicle
structure and that the arrow on sensor be
pointing toward the front of the vehicle.

1) Check that none of the following faulty conditions exists.
• Bend, deformity or rust of front panel.
• Foreign matter on mating surface of sensor.
2) Apply thread lock cement to mounting bolts thread. Install forward-sensor (1) on front panel and tighten
mounting bolt (2) to specified torque.
“A”: Thread lock cement 99000–32100 (Thread
Lock Cement 1305)
Tightening torque
Forward-sensor mounting bolt (a): 9 N·m (0.9
kgf-m, 6.5 lb-ft)
3) Connect forward-sensor connector by pushing connector till click is heard from it.
4) Connect negative cable at battery.
5) Enable air bag system referring to “Enabling Air Bag System”.
Forward-Sensor InspectionS7RS0B8206014
WARNING!
During service procedures, be very careful
when handling a sensor.
• Never strike or jar a sensor.
• A sensor and mounting bracket bolts must be carefully torqued to assure proper
operation. Under loose connection, it
could cause improper operation of the air
bag system.

CAUTION!
• Never disassemble forward-sensor.
• Sensor should be replaced when it was dropped from a height of 90 cm (3 ft) or
more.

• Check sensor for dents, cracks or deformation.
• Check sensor connector (sensor side and harness side) and sensor connector lock mechanism for
damage or crack.
• Check connector terminals for bend, corrosion or rust.
Side-Sensor Removal and InstallationS7RS0B8206015
WARNING!
During service procedures, be very careful
when handling a sensor.
• Never strike or jar a sensor.
• A sensor bolt must be carefully torqued to assure proper operation. Under loose
connection, it could cause improper
operation of the air bag system.

Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system. Re fer to “Disabling Air Bag
System”.
3) Remove center pillar lowe r trim and side sill scuff.
4) Turn up floor carpet at front seat side.
5) Remove side-sensor bolt (1), and side-sensor (2) from under body (3).
2,"A",(a)
1
I5RH01820120-01
1 23I4RS0A820080-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-111
6) Disconnect side-sensor connector sliding connector
outer (1) as shown.
Installation
CAUTION!
Proper operation of side-sensor requires
sensor be rigidly attached to specified
position.

1) Check that none of following faulty conditions exists.
• Bend, deformity or rust of under body.
• Foreign matter on mating surface of sensor.
2) Install side-sensor (1) on under body (2) and tighten side-sensor bolt (3) to specified torque.
Tightening torque
Side-sensor bolt (a): 9 N·m (0.9 kgf-m, 6.5 lb-ft) 3) Connect side-sensor connector pushing connector
inner (1) as shown.
4) Connect negative cable at battery.
5) Enable air bag system. Refer to “Enabling Air Bag System”.
Side-Sensor InspectionS7RS0B8206016
WARNING!
During service procedures, be very careful
when handling a sensor.
• Never strike or jar a sensor.
• A sensor and mounting bracket bolts must be carefully torqued to assure proper
operation. Under loose connection, it
could cause improper operation of the air
bag system.

CAUTION!
• Never disassemble side-sensor.
• Sensor should be replaced when it was dropped from a height of 90 cm (3 ft) or
more.

1
1
I4RS0A820109-01
1 2
3, (a)I4RS0A820081-01
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I4RS0A820106-01

Downloaded from www.Manualslib.com manuals search engine 8B-116 Air Bag System:
• For passenger air bag (inflator) modulea. Clear space (3) on ground about 185 cm (6 ft) in diameter where passenger air bag (inflator)
module (1) is set for deployment. Paved,
outdoor location where there is no activity is
preferred. If outdoor location is not available,
use space on shop floor where there is no
activity and sufficient ventilation is provided.
Ensure no loose or flammable object exists
within deployment area.
b. Place deployment fixture (A) on ground in step a.
Special tool
(A): 09932-75041
c. Fill plastic reservoir in deployment fixture (A) with water or sand. Th is is necessary to
provide sufficient stabilization of fixture during
deployment.
d. Attach passenger air bag (inflator) module (1) in deployment fixture (A ) securely using M8
bolt (2).
CAUTION!
Be sure to use M8 size and 7T strength bolt
for fixing passenger air bag (inflator) module
(1) to deployment fixture (A).

• For side-air bag (inflator) module
a. Remove sleeve (1) and sl eeve lock nut (2), if
equipped.
b. Clear space (3) on ground about 185 cm (6 ft) in diameter where side-air bag (inflator)
module for deployment. Paved, outdoor
location where there is no activity is preferred.
If outdoor location is not available, space on
shop floor where there is no activity and
provide sufficient ventilation. Ensure no loose
or flammable objects are within deployment
area.
c. Place deployment fixture (A) on ground.
Special tool
(A): 09932–75041
d. Fill plastic reservoir in deployment fixture (A) with water or sand. Th is is necessary to
provide sufficient stabiliz ation of fixture during
deployment.
e. Attach side-air bag (inflator) module (1) in deployment fixture using mounting
attachment, sleeve lock nut and washer (2).
NOTE
Make sure that deploying direction faces as
shown in figure against mounting
attachment.

1
(A)
2
2
3
I4RS0A820087-01
21
I4RS0A820088-01
1
(A) 2
3
I4RS0A820089-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-125
Specifications
Tightening Torque SpecificationsS7RS0B8207001
NOTE
The specified tightening torque is also described in the following.
“Air Bag System Components, Wiring and Connectors Location”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Use of Special ToolsS7RS0B8208001
WARNING!
To avoid deployment when troubleshooting
the air bag system, do not use electrical test
equipment such as a battery powered or AC
powered voltmeter, ohmmeter, etc., or any
type of electrical equipment other than that
specified. Do not use a non-powered probe
type tester.
Instructions must be followed carefully,
otherwise personal injury may result.

You should be familiar with the tools listed under the
heading “Special Tool”. You should be able to measure
voltage and resistance. You should be familiar with
proper use of a scan tool such as Air Bag Driver /
Passenger Load Tool, Connector Test Adapter Kit and
the Digital Multimeter.
Special tool
(A): 09932–76010 Connector Test Adapter Kit
This must be used whenever a diagnostic procedure
requests checking or probing a terminal.
Using the appropriate adapter in the special tool will
ensure that no damage to the terminal will occur from the
multimeter probe, such as spreading or bending.
Fastening part
Tightening torque
Note
N ⋅mkgf-mlb-ft
SDM bolt 9 0.9 6.5 )
Driver air bag (inflator) module mounting bolt 9 0.9 6.5 )
Passenger air bag (inflator) module attaching
bolt 23 2.3 16.5)
Sleeve lock nut 2.5 0.25 2.0 )
Side curtain-air bag (inflator) module attaching
bolts 11 1.1 8.0)
Forward-sensor mounting bolt 9 0.9 6.5 )
Side-sensor bolt 9 0.9 6.5 )
I3JA01820041-01

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-5
Interior Light Symptom DiagnosisS7RS0B9204008
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, re fer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Repair Instructions
Headlight Housing Removal and InstallationS7RS0B9206001
Removal 1) Disconnect negative (–) cable at battery.
2) Remove front bumper. Refer to “Front Bumper and Rear Bumper Componen ts in Section 9K”.
3) Remove headlight mounting bolts.
4) Detach headlight housing (1) from vehicle.
5) Disconnect couplers (2) from headlight housing (1). Installation
Reverse removal procedure noting the following.
• Install headlight mounting bolts, and then tighten
headlight mounting bolts (“1” – “3”) according to
numerical order as shown in figure.
• After installation, be sure to inspect and adjust aiming referring to “Headlight Aiming Adjustment with
Screen”.
Condition Possible cause Correction / Reference Item
Dome light does not light
up Bulb blown
Replace bulb.
Circuit fuse blown Replace fuse and check for short circuit.
Dome light switch faulty Check dome light switch.
Door switch faulty Check door switch referring to “Door Switch
(Front / Rear Door) Inspection in Section 9C”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Luggage compartment
light does not light up (if
equipped) Bulb blown
Replace bulb.
Rear end door switch faulty Check switch referring to “Rear End Door
Switch Inspection in Section 9C”.
Wiring or grounding faulty Repair circuit.
2 1
I4RS0A920003-01
2
1 3
I4RS0A920004-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-18
Instrument Panel Removal and InstallationS7RS0B9306015
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.

Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove steering column hole cover (1).
4) Turn steering wheel to remove steering column cover screws (3).
5) Remove steering column covers (2).
6) Remove glove box (1).
7) Remove hood latch release lever (2).
8) Remove console box referring to “Console Box Components in Section 9H”.
9) Remove instrument panel center lower bracket (1). 10) Remove front pillar trims
(1) and dash side trims (2).
11) Remove instrument panel mounting screws (1).
12) Detach instrument panel from steering support member (2) and then remove foot duct (3).
13) Disconnect instrument panel harness connectors, heater control cables and antenna cable for
instrument panel removal.
14) Remove steering column mounting nuts referring to “Steering Column Remova l and Installation in
Section 6B”.
15) Remove instrument panel ground wire.
16) Remove instrument panel mounting bolts (1).
17) Remove instrument panel (2) with steering support member (3) and instrument panel harness.
1
32
I4RS0B920004-02
2
1I4RS0B930008-01
1
I4RS0B930009-01
“A”
“A”
1
2
I4RS0B930010-01
1
1 2
3
I4RS0B930011-01
1 1
2
3I4RS0B930012-01