2008 SUZUKI SWIFT fuel relay

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-181
E23-4 BRNEngine revolution
signal output for P/
S control module 0 – 0.8 V
Ignition switch turned ON
with engine at stop. —
*0 – 1 V ↑↓
8 – 14 V
(“Reference
waveform No.30: ” and “Reference
waveform No.31: ”) While engine running. Output signal is pulse.
Pulse frequency varies
depending on engine
speed.
(2 pulses are generated
per 1 crankshaft
revolution.)
(3000 r/min. = 100 Hz)
E23-5 PPL/
WHT Serial
communication line
of DLC 12 V
8 – 14 V Ignition switch turned ON. —
E23-6 — — — — —
E23-7 — — — — —
E23-8 — — — — —
E23-9 — — — — —
E23-10 — — — — — E23-11 — — — — —
E23-12 BLU Diagnosis switch
terminal (Hong
Kong model) 4 – 5 V Ignition switch turned ON. —
E23-13 YEL/
RED Clock signal for
immobilizer coil
antenna
10 – 14 V Ignition switch turned ON. —
E23-14 — — — — —
E23-15 GRN/
WHT Fuel pump relay
output 0 – 2.5 V
For 2 sec. from the time
ignition switch is turned
ON or while engine is
running.
—
10 – 14 V On and after 2 sec. from
the time ignition switch is
turned ON or while engine
is at stop.
E23-16 BLK/
RED Main power supply 10 – 14 V Ignition switch turned ON. —
E23-17 — — — — —
E23-18 WHT CAN (low)
communication line
(active low signal)
for ABS control
module, BCM,
combination meter *0.5 – 2.5 V
(“Reference
waveform No.29: ”) Ignition switch turned ON
with engine at stop. CAN communication line
signal is pulse. Pulse
signal displayed with a
regular frequency which
varies depending on
engine condition.
E23-19 BLU/
WHT Electric load signal
for heater blower
motor 10 – 14 V
Ignition switch turned ON,
blower fan selector at OFF
position.
—
0 – 1 V Ignition switch turned ON,
blower fan selector at 2nd
speed position or more.
E23-20 GRN/
WHT Stop lamp switch
signal 0 – 1 V
Ignition switch turned ON,
stop lamp not lit up.
—
10 – 14 V Ignition switch turned ON,
stop lamp lit up.
E23-21 — — — — —
E23-22 — — — — —
E23-23 — — — — —
E23-24 — — — — —
Terminal
No. Wire
color Circuit Normal voltage Condition Remarks

Downloaded from www.Manualslib.com manuals search engine 1A-184 Engine General Information and Diagnosis:
Reference waveform No.1
Fuel injector signal (1) with engine idling
E23-55 RED
A/C refrigerant
pressure sensor
signal 1.38 – 1.52 V
Engine running, A/C
switch OFF and blower
selector at OFF position,
A/C refrigerant pressure:
800 kPa (116 psi)
—
2.15 – 2.38 V Engine running, A/C
switch ON and blower
selector at 1st position or
more, A/C refrigerant
pressure: 1400 kPa (203
psi)
2.67 – 2.95 V Engine running, A/C
switch ON and blower
selector at 1st position or
more, A/C refrigerant
pressure: 1800 kPa (261
psi)
E23-56 — — — — —
E23-57 WHT/
BLK A/C evaporator
outlet air temp.
sensor signal
(manual A/C
model) 3.4 – 3.7 V
Ignition switch turned ON
at A/C evaporator outlet
temperature 0
°C (32 °F).
—
2.5 – 2.8 V Ignition switch turned ON
at A/C evaporator outlet
temperature 15
°C (59 °F).
1.7 – 2.0 V Ignition switch turned ON
at A/C evaporator outlet
temperature 30
°C (86 °F).
E23-58 — — — — —
E23-59 — — — — —
E23-60 BRN/
WHT Main power supply
relay output 10 – 14 V Ignition switch turned OFF.
—
0 – 2 V Ignition switch turned ON.
Terminal
No. Wire
color Circuit Normal voltage Condition Remarks
Measurement
terminal CH1: “C37-2” to “C37-58”
Oscilloscope
setting CH1: 20 V/DIV
TIME: 1 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Engine at specified idle speed
2. Fuel injection pulse width: 2 – 4 msec.
3. 10 – 14 V
I4RS0B110050-01

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-193
Reference waveform No.32
VSS signal at 30 km/h (19 mph)
Resistance Check1) Remove ECM from its bracket referring to “ECM Removal and Installation in Section 1C”.
CAUTION!
Never touch terminals of ECM itself or connect voltmeter or ohmmeter (2).

2) Connect special tool to ECM connectors securely.
NOTE
Do not connect the other connector of special tool to ECM.

3) Check resistance between each pair of terminals of disconnected connectors (1) as listed in the following table.
CAUTION!
• Be sure to connect ohmmeter probe from wire harness side of coupler.
• Be sure to turn OFF ignition switch for this check.
• Resistance in the following table represents that measured when parts temperature is 20 °C (68 °F).

Measurement
terminal CH1: “E23-25” to “C37-58”
Oscilloscope
setting CH1: 5 V/DIV, CH2: 5 V/DIV
TIME: 40 ms/DIV
Measurement
condition • After warmed up to normal
operating temperature
• Vehicle driving at 30 km/h (19 mph)
1. VSS signal for EPS control module
2. ON
3. OFF
I6RS0C110047-01
1
2
I4RS0A110086-02
Terminals CircuitStandard resistance Condition
C37-47 to E23-29 Heater of HO2S-2 4 – 15 Ω—
E23-46 to E23-1/16 Radiator cooling fan relay No.1 160 – 240 Ω —
E23-60 to E23-29 Main relay 160 – 240 ΩBattery disconnected
and ignition switch
turned ON
E23-15 to E23-29 Fuel pump relay 160 – 240 Ω —
C37-16 to E23-1/16 No.3 fuel injector 10.8 – 18.2 Ω —
C37-17 to E23-1/16 No.4 fuel injector
C37-4 to E23-1/16 EGR valve (st epping motor No.1 coil) 20 – 31 Ω —
C37-29 to E23-1/16 EVAP canister purge valve 28 – 35 Ω —
C37-2 to E23-1/16 No.2 fuel injector 10.8 – 18.2 Ω—

Downloaded from www.Manualslib.com manuals search engine 1A-194 Engine General Information and Diagnosis:
ECM Power and Ground Circuit CheckS7RS0B1104080
Wiring DiagramC37-3 to E23-1/16 EGR valve
(stepping motor No.2 coil)
20 – 31 Ω —
C37-18 to E23-1/16 EGR valv e (stepping motor No.4 coil)
C37-19 to E23-1/16 EGR valv e (stepping motor No.3 coil)
C37-46 to E23-29 Heater of HO2S-1 2 – 11 Ω—
C37-1 to E23-1/16 No.1 fuel injector 10.8 – 18.2 Ω —
E23-47 to E23-1/16 A/C compressor relay 160 – 240 Ω —
C37-60 to C37-59 Oil control valve 6 – 15 Ω —
E23-45 to E23-1/16 Throttle actuator control relay 160 – 240 Ω —
Terminals
CircuitStandard resistance Condition
E23 C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
BLK/RED
BLK/REDBLK/RED
BLK/YELBLK/YEL
BLK/YEL
GRN
BRN/WHT
12V
5VE23-1
E23-60
E23-16
WHT 2
4
11
6
3
12
13 14
7
1
16
17
89
15
10
5
WHT/REDE23-2
C37-58
C37-15C37-30
BLK/ORN
BLKBLKE23-31BLK
WHT
GRY/REDRED/BLK
ORN
C37-14C37-53
C37-55E23-54
REDE23-55
GRNBRN
BLU
REDYELWHT
E23-35E23-37E23-52
E23-51
E23-34E23-36
E23-50
LT GRN/REDLT GRN/BLKC37-45C37-44
C37-43
C37-54C37-40C37-42C37-41
RED
GRN
WHTBLK
ORN
BLK/WHTE23-29
I6RS0C110039-01
1. Main fuse box 7. Individual circuit fuse box No.1 13. A/C refrigerant pressure sensor (if equipped with A/C)
2. Ignition switch 8. “IG ACC” fuse14. APP sensor (main)
3. Main relay 9. “FI” fuse15. APP sensor (sub)
4. BCM (included in junction block assembly) 10. “RADIO” fuse 16. TP sensor (main)
5. “IG COIL” fuse 11. DLC17. TP sensor (sub)
6. ECM 12. MAP sensor

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-197
10Main relay check
1) Check main relay referring to “Main Relay, Fuel Pump
Relay and Starting Motor Control Relay Inspection in
Section 1C”.
Is main relay in good condition? “BRN/WHT” wire is
open or high resistance
circuit.
Replace main relay.
11 Sensor power source circuit check
1) Connect connectors to ECM with ignition switch turned
OFF.
2) Turn ON ignition switch, measure each voltage between “C37-14”, “E23-35”, “E23-34” and “C37-43” terminals of
ECM connector and vehicle body ground.
Is each voltage 4 – 6 V? ECM power and ground
circuit is in good
condition.
Go to Step 12.
12 Sensor power source circuit check
1) Disconnect connectors from ECM, TP sensor, APP
sensor, MAP sensor and A/C refrigerant pressure sensor
(if equipped with A/C) with i gnition switch turned OFF.
2) Measure each resistance between “C37-14”, “E23-35”, “E23-34” and “C37-43” terminals of ECM connector and
vehicle body ground.
Is each resistance infinity? Check internal short
circuit of TP sensor,
APP sensor, MAP
sensor and/or A/C
refrigerant pressure
sensor (if equipped with
A/C).
“GRY/RED” wire is
shorted to ground
circuit.
Step Action Yes No

Downloaded from www.Manualslib.com manuals search engine 1A-198 Engine General Information and Diagnosis:
Fuel Injector Circuit CheckS7RS0B1104081
Wiring Diagram
BLK/WHTBLK/RED
BLK/RED
WHTBLK/YELBLK/YEL
BLK/YEL
GRN
BRN/WHT
12V 5V
9
2
8 3E23-29
E23-1
E23-60
10
11
E23
C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
C37-1
C37-2
C37-16
C37-17
BLK/REDBLK/RED
BLU/YEL
BLU/RED
BLU/ORN
BLU/WHT
E23-16
4
5
6
71
C37-58
C37-15 C37-30 E23-31
BLK/ORN
BLKBLKBLK
I6RS0C110040-01
1. Main fuse box 4. No.1 injector 7. No.4 injector10. “FI” fuse
2. Main relay 5. No.2 injector 8. “IG COIL” fuse 11. “IG ACC” fuse
3. ECM 6. No.3 injector 9. Ignition switch

Downloaded from www.Manualslib.com manuals search engine 1A-200 Engine General Information and Diagnosis:
Fuel Pump and Its Circuit CheckS7RS0B1104082
Wiring Diagram
E23-1
E23-60
E23-15
BRN/WHT
BLK/REDBLK/YEL
BLK/YEL
BLK/RED
E23-29BLK/WHT
GRN/WHT
BLK/WHT
BLK/WHT
PNK
BLK
WHT
GRN
C37-58
C37-15
C37-30
BLK/ORN
BLK
BLKE23-31BLK
78
9 6
4 3
2 5
E23
C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 48 32 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
BLK/YEL
1
E23-16BLK/RED
BLK/RED
I6RS0C110041-01
1. Main fuse box 4. Fuel pump relay 7. Ignition switch
2. Main relay 5. Fuel pump 8. “FI” fuse
3. ECM 6. “IG COIL” fuse 9. “IG ACC” fuse

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-201
Troubleshooting
NOTE
When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the special
tool to ECM and/or the ECM connectors referri ng to “Inspection of ECM and Its Circuits”.

StepAction YesNo
1 Fuel pump control system check for operation
Is fuel pump heard to operate 2 sec. after ignition switch is
turned ON? Fuel pump circuit is in
good condition.
Go to Step 2.
2 Fuel pump relay po wer supply check
1) Disconnect fuel pump relay from individual circuit fuse box No.1 with ignition switch turned OFF.
2) Check for proper connection to fuel pump relay at each terminal.
3) If OK, turn ON ignition switch, measure voltage between “BLK/WHT” wire terminal of fuel pump relay connector
and engine ground.
Is voltage 10 – 14 V? Go to Step 3.
“BLK/WHT” wire is open
or shorted to ground
circuit.
3 Fuel pump relay po wer supply check
1) Turn ON ignition switch, measure voltage between “BLK/ RED” wire terminal of fuel pump relay connector and
engine ground.
Is voltage 10 – 14 V? Go to Step 4.
“BLK/RED” wire is open
circuit.
4 Fuel pump relay check
1) Check fuel pump relay referring to “Main Relay, Fuel
Pump Relay and Starting Moto r Control Relay Inspection
in Section 1C”.
Is relay in good condition? Go to Step 5.
Faulty relay.
5 Fuel pump relay drive signal check
1) Connect fuel pump relay to individual circuit fuse box
No.1.
2) Connect voltmeter between “E23-15” terminal of ECM connector and vehicle body ground.
3) Measure voltage 2 second after ignition switch is turned ON.
Is voltage 10 – 14 V? Go to Step 6.
“GRN/WHT” wire is
open circuit or shorted
to ground circuit.
I2RH01110132-01