Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-10
Installation
Reverse removal procedure noting the following
instruction.
• Apply grease to sliding portions of window regulator.: Grease 99000–25011 (SUZUKI Super Grease A)
• Tighten front door window regulator attaching screws. Front door window regulator screw tightening
order
(a) → (b)
Front Door Window Regulator InspectionS7RS0B9506005
Check the following parts for wear, dama ge, smooth
operation and lubrication:
• Check regulator sliding and rotating parts.
• Check rollers.
Rear Door Window ComponentsS7RS0B9506006
(a)
(b)
I4RS0A950014-01
9
7
3610
11
b
c
12
5 2
8
4
a
1
I4RS0A950015-01
1. Door glass
6. Door sash 11. Rear door inner garnish
2. Window regulator assembly : Apply lithium grease 99000-25011 to
sliding part. 7. Door panel
12. Door trim bracket
3. Glass run 8. Rear door window regulator mounting screw
: Tighten lower screw first, and then tighten upper screw. a: Sash upper mounting screw
: Tightening order: a → b → c
4. Door trim 9. Rear door outer weather-strip b, c: Sash lower mounting bolt
: Tightening order: a → b → c
5. Door sealing cover 10. Rear door partition glass.
Downloaded from www.Manualslib.com manuals search engine 9E-15 Glass / Windows / Mirrors:
Rear End Door Window Defogger Wire
Inspection
S7RS0B9506014
NOTE
• When cleaning rear end door window glass, use a dry cloth to wipe it along heat
wire (1) direction.
• When cleaning glass, do not use detergent or abrasive-containing glass cleaner.
• When measuring wire voltage, use a tester with positive probe (2) wrapped with a tin
foil (3) which should be held down on wire
by finger pressure.
Wire Damage Inspection
1) Start engine.
2) Turn on defogger switch.
3) Measure voltage at the center of each defogger wire (1), and check defogger wire condition according to
the following table.
If defogger wire open is found, go to next step.
Defogger wire voltage
4) Touch voltmeter negative (–) lead to defogger wire ground terminal end (1).
5) Touch voltmeter positive (+) lead with a foil strip to defogger wire power source terminal end (2), then
move it along wire to defogger wire ground terminal
end (1).
The place where voltmeter fluctuates from 10 – 12 V
to 0 – 1 V is where there is open.
If found defective, repair defogger wire referring to
“Rear End Door Window Defogger Wire Repair”.
Rear End Door Window Defogger Wire RepairS7RS0B9506015
1) Use white gasoline for cleaning.
2) Apply masking tape (1) at both upper and lower sides of heat wire (2) to be repaired.
3) Apply commercially-available repair agent (3) with a fine-tip brush (4).
4) 2 to 3 minutes later, remove masking tapes (1).
5) Leave repaired heat wire as it is for at least 24 hours before operating the defogger again.
Voltage Circuit
0 – 1 V Defogger wire open between its center and defogger wire power source terminal
end (2)
4 – 6 V Normal condition
10 – 12 V Defogger wire open between its center and defogger wire ground terminal end
(3)
I2RH01950002-01
2
1
3
I4RS0A950029-01
21
I4RS0A950030-01
I2RH01950005-01
Downloaded from www.Manualslib.com manuals search engine Interior Trim: 9H-1
Body, Cab and Accessories
Interior Trim
Repair Instructions
Floor Carpet Removal and InstallationS7RS0B9806001
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.
Removal1) Remove front seats and rear seats referring to “Front Seat Removal and Installa tion in Section 9G” and
“Rear Seat Removal and Installation in Section 9G”.
2) Remove seat belt lower anchor bolt.
3) Remove dash side trims, fr ont side sill scuffs, center
pillar inner lower trims, qu arter inner front trims and
rear side sill scuffs.
4) Remove console box.
5) Remove floor carpet.
Installation
Reverse removal sequence to install floor carpet, noting
the following instruction.
• For tightening torque of rear seat mounting bolt, refer to “Rear Seat Components in Section 9G”.
• For tightening torque of front seat mounting bolt, refer to “Front Seat Components in Section 9G”.
Head Lining Removal and InstallationS7RS0B9806002
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.
Removal
1) Remove sun visor (1), room mirror (2), dome light (3), assistant grip (4) and head lining clips (5). 2) Remove front pillar trim (1
), front side sill scuff (2)
and dash side trim (3).
3) Remove front seat belt u pper anchor (1), center pillar
inner trim (2), center pillar inner upper trim (3) and
rear side sill scuff (4).
4) Remove tail end member trim (1).
I6RS0C980001-02
[A]: With curtain air bag 4. Forward
[B]: Without curtain air bag
“A”“A”
“A”
2
4
1
3
“A”
“A”
1
[B]
[A]
“B”“B”
“C”“C”
I6RS0C980002-01
“A”
“B”
“A”
“B”
1
3
2
4
I4RS0A980002-01
“A”
“A”
“A”
“A”“A”1
I4RS0A980003-01
Downloaded from www.Manualslib.com manuals search engine 9H-2 Interior Trim:
5) Remove quarter inner rear upper trim (1), quarter inner rear lower trim (2), quarter inner front trim (3)
and quarter inner upper trim (4).
6) Remove head lining. Installation
Reverse removal procedure noting the following.
• Apply adhesive (1) to head lining (2) as shown in the
figure, and then install head lining (2).
• Tighten sun visor scre w to specified torque.
Tightening torque
Sun visor screw (a): 4 N·m (0.4 kgf-m, 3.0 lb-ft)
Console Box ComponentsS7RS0B9806003
AA
A
A
A
A
DD
B
BB
CC
D
C
A
B
1
2
3
4
A
I7RS0A980001-01
1 1
2
I6RS0C980004-01
I4RS0A980007-01
“B”
“A”
“A”
“A”
“A”“A”
“A”
“A”“A”
“A”
“B”
“B”
1 2
3
4
“C”
“C”
“C”
I4RS0A980008-01
1. Front console box
2. Rear console box 3. Front console box garnish4. Console side cover
Downloaded from www.Manualslib.com manuals search engine 9K-1 Body Structure:
Body, Cab and Accessories
Body Structure
Repair Instructions
Front Bumper and Rear Bumper ComponentsS7RS0B9B06001
10
6
79
8
32
1
5
4 1117
175
1315
14
12
16
18
14
13
I7RS0B9B0001-01
1. Front bumper
6. Front bumper upper absorber 11. License plate nut16. Front bumper guard
2. Radiator upper grill 7. Front bumper lower absorber 12. Rear bumper17. Rear bumper guard cap
3. Radiator lower grill 8. Front bumper upper member 13. Rear bumper holder
4. Front air dam skirt 9. Front bumper lower member 14. Plastic nut
5. Front fog lamp cap 10. Front bumper holder 15. Rear bumper guard
Downloaded from www.Manualslib.com manuals search engine 9K-5 Body Structure:
Side Body
Hole to hole distance
Hole to hole distance
I4RS0A9B0005-02
a (a’). Jig hole (φ 8 mm) e (e’). Rear door lower hinge installation rear hole i (i’). Jig hole ( φ 10 mm)
b (b’). Front door upper hinge installation upper hole f (f’). Rear door upper hinge installation upper hole j (j’). Rear door switc h installation hole (large hole)
c (c’). Front door lower hinge installation lower hole g (g’). Jig hole ( φ 10 mm) k (k’). Rear side sill scuff installation hole
d (d’). Bleeding hole h (h’). Curtain air bag clip installation hole
a-d: 1055 mm (41.54 in.) c-e: 1021 mm (40.20 in.) f-j: 835 mm (32.87 in.) a-f: 747 mm (29.41 in.) c-f: 1123 mm (44.21 in.) h-i: 601 mm (23.66 in.)
a-g: 378 mm (14.88 in.) d-g: 1129 mm (44.45 in.) h-j: 817 mm (32.17 in.)
b-c: 383 mm (15.08 in.) e-f: 354 mm (13.94 in.) h-k: 1097 mm (43.19 in.)
b-e: 1085 mm (42.72 in.) e-j: 946 mm (37.24 in.) i-k: 1153 mm (45.39 in.) b-f: 1061 mm (41.77 in.) f-i: 926 mm (36.46 in.)
a-a’: 1039 mm (40.91 in.) e-e’: 1474 mm (58.03 in.) i-i’: 1009 mm (39.72 in.)
b-b’: 1461 mm (57.52 in.) f-f’: 1468 mm (57.80 in.) j-j’: 1327 mm (52.24 in.) c-c’: 1489 mm (58.62 in.) g-g’: 1018 mm (40.08 in.) k-k’: 1472 mm (57.95 in.)
d-d’: 1472 mm (57.95 in.) h-h’: 1022 mm (40.24 in.)
Downloaded from www.Manualslib.com manuals search engine Body Electrical Control System: 10B-12
Scan Tool DataS7RS0BA204003
Scan tool DataConditionNormal condition /
reference value
Vehicle Speed At stop with ignition switch turned ON 0 km/h
Outside air Temp Reference value is relative to outside air temperature –40
°C – 70 °C
(–40 °F – 158 ° F)
Battery Voltage At specified idle speed after warming up 10 – 14 V
Coolant Temp At specified idle speed after warming up 80
°C – 100 ° C
(176 °F – 212 ° F)
Engine Speed Engine idling with no load applied after warming up Desired idle speed
± 50 rpm
Fuel Consumption At specified idle speed after warming up 0.0 km/l
Key Reminder Sw Ignition key inserted in
ignition key cylinder Key in
Ignition key pulled out from ignition key cylinder Pulled
Rear Wiper Sw Rear wiper switch at ON position and ignition switch turned ON
ON
Rear wiper switch at INT position and ignition switch turned ON INT
Rear wiper switch at OFF position and ignition switch turned ON OFF
Door key Sw Key cylinder switch of driver side door at lock position
LOCK
Key cylinder switch of driver side door not turned Neutral
Key cylinder switch of driver side door at unlock position Unlock
Door Lock Sw Lock side of manual door lock switch pressed
LOCK
Manual door lock switch not pressed Neutral
Unlock side of manual door lock switch pressed Unlock
Driv Door Sw Driver side door open
Open
Driver side door closed Close
Pass Door Sw Doors other than driver side door open
Open
Doors other than driver side door closed Close
Brake Fluid Level Brake fluid level at MIN level or higher
Normal
Brake fluid level lower than MIN level Low
Parking Brake Sw Parking brake lever pulled
ON
Parking brake lever released OFF
Rear Defogger Sw Rear end door window defogger switch turned ON with engine
running
ON
Rear end door window defogger switch turned OFF with engine
running OFF
Tail Light Sw Lighting switch at HEAD
or CLEARANCE position ON
Lighting switch at OFF position OFF
Driv Seatbelt Sw Driver side seat belt fastened
Fasten
Driver side seat belt unfastened Unfasten
Rear end door opener Rear end door open
ON
Rear end door closed OFF
“3” Position Sw A/T select lever at 2nd or 3rd position with ignition switch turned
ON
ON
A/T select lever at other than 2nd or 3rd position with ignition
switch turned ON OFF
Charge Lamp Engine at stop with ignition switch turned ON
ON
Engine running OFF
Oil pressure switch Engine at stop with ignition switch turned ON
ON
Engine running OFF
A/C Switch A/C and ignition switch turned ON
ON
A/C switch turned OFF OFF
Downloaded from www.Manualslib.com manuals search engine 10B-13 Body Electrical Control System:
Scan Tool Data Definitions
Vehicle Speed (km/h, mph): It is computed based on pulse signals from vehicle speed sensor on transmission.
Outside air Temp ( °C, °F): It is detected by outside air temperature sensor.
Battery Voltage (V): This parameter indicates battery po sitive voltage inputted to BCM.
Coolant Temp (Engine coolant temperature) ( °C, °F): It is detected by engine coolant temperature sensor.
Engine Speed (RPM): It is computed by reference pulse signals from CMP sensor.
Fuel Consumption (km/l): This parameter indicates the fuel consumption computed by ECM.
Key Reminder Sw (Key reminder switch) (Pulled / Key in): This parameter indicates the state of the key reminder
switch.
Rear Wiper Sw (Rear wiper switch) (ON / INT / OFF): This parameter indicates the state of the rear wiper switch.
Door key Sw (Door key cylinder switch) (Lock / Neutral / Unlock): This parameter indicates the state of the door
key cylinder switch.
Door lock Sw (Manual door lock switch) (Lock / Neutral / Unlock): This parameter indicates the state of the
manual door lock switch.
Driv Door Sw (Driver side d oor switch) (Open / Close): This parameter indicates the state of the driver side door
switch.
Pass Door Sw (Other than driver side door switch) (Open / Close): This parameter indicates the state of the door
switches other than driver side door switch.
Brake Fluid Level (Low / Normal): Low: Brake fluid level is lower than specified level.
Normal: Brake fluid level is higher than MIN level.
Parking Brake Sw (Parking brake switch) (ON / OFF): ON: Parking brake lever is pulled up.
OFF: Parking brake lever is released.
Rear Defogger Sw (Rear end door window defogger switch) (ON / OFF): This parameter indicates the state of
the rear end door window defogger switch.
Tail Light Sw (Lighting switch) (ON / OFF): This parameter indicates the state of the lighting switch.
Driv Seatbelt Sw (Driver seat belt switch) (Fasten / Unfasten): This parameter indicates the state of the driver
side seat belt buckle switch.
Rear end Door Opener (Rear end door opener switch) (ON / OFF): This parameter indicates the state of the rear
end door opener switch.
“3” position Sw (ON/OFF): This parameter indicates the state of the “3 ” position switch included in A/T manual
selector assembly.
Charge lamp (ON / OFF): This parameter indicates the state of the charge system monitor switch.
Oil pressure switch (ON / OFF): This parameter indicates the state of the oil pressure switch.
A/C Switch (ON / OFF): This parameter indicates the state of the air conditioning switch.
Diagnosis Using Output Test Function of SUZUKI Scan Tool
SUZUKI scan tool has the output test function which can force operation of following actuators and relays of the
system controlled by BCM. When a malf unction is found in the system controlled by BCM, execute the output test
which enables easy judgment whether the malfunction is on the input side or output side of BCM. For detailed
information on operation of SUZUKI scan tool, refer to “SUZUKI Scan Tool Operator’s Manual”.
Output Teat Item Controlled Parts
Hazard Warning Light Turn signal and hazard warning relay
Interior (Dome) Light Interior (Dome) light (wh en interior light switch is at DOOR position)
Door Each door lock actuator
Rear end door open Rear end door opener relay
Warning buzzer Warning buzzer (in BCM)
Rear wiper Rear wiper relay
Alarm indicator Theft deterrent light (in information display or clock)
Rear defogger Rear end door window defogger relay