2008 SUZUKI SWIFT Rear Door Glass Removal

Downloaded from www.Manualslib.com manuals search engine 9E-13 Glass / Windows / Mirrors:
Rear End Door Window ComponentsS7RS0B9506010
Rear End Door Glass Removal and InstallationS7RS0B9506011
Refer to “Windshield Removal and Installation” as
removal and installation procedures are basically the
same. However, note the following.
• Observe the following precautions when applying adhesive (1) along glass (2) edge.
• Adhesive (1) should be app lied evenly especially in
height.
• Be careful not to damage primer (3).
• With the position of fastener (4) properly aligned, install glass (2) on rear end door panel (5).
• Press glass against body quickly after adhesive (1) is applied.
Adhesive amount specifications and position for
rear end door glass
Height “a”: 13 mm (0.51 in.)
Width “b”: 6 mm (0.24 in.)
Width “c”: 14 mm (0.55 in.)
Position “d”: 12 mm (0.47 in.) for glass upper
section
Position “d”: 16 mm (0.63 in.) for glass bottom
section
Position “d”: 32.5 mm (1.28 in.) for glass side
sections
I4RS0A950025-01
1. Rear end door glass 2. Fastener
“A”
“A”
“A”
“A”
“c”“d”
“a” “b”
21
2
3
1
2
1
1
2
5
2
4
4
5
I4RS0A950026-01

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-14
Rear End Door Window Defogger Switch
Inspection
S7RS0B9506012
1) Check rear end door window defogger switch for operation as follows.
a) Rear end door window defogger switch is built in HVAC control module (unit).
Remove HVAC control module (unit) referring to
“HVAC Control Unit Removal and Installation in
Section 7A” or “HVAC Control Module Removal
and Installation in Section 7B”.
b) Check that there is continuity between terminal (1) and terminal (2) of HVAC control module
(unit) when rear end door window defogger
switch is at ON position. (Rear end door window
defogger switch is kept in push.)
c) Check that there is no continuity between terminal (1) and terminal (2) of HVAC control
module (unit) when rear end door window
defogger switch is at OFF position.
If check result does not meet the above conditions,
replace HVAC control module (unit).
Rear End Door Window Defogger Relay
Inspection
S7RS0B9506013
1) Disconnect negative (–) cable from battery.
2) Remove junction block assembly for inspection of rear end door window defogger relay.
For removal, refer to “BCM (Included in Junction
Block Assembly) Removal a nd Installation in Section
10B”.
3) Remove rear end door window defogger relay (1) from junction block assembly (2).
4) Check that there is no continuity between terminal “c” and “d”. If there is continuity, replace relay.
5) Check that there is continuity between terminals “c” and “d” when a 12 V battery is connected to
terminals “a” and “b”.
If malfunction is found, replace it with a new one.
[A]: Manual A/C model [B]: Automatic A/C model
12
7812910
65 431516 14 13 12 11789101920121112
65 431718 16 15 14 13
1
2
[A]
[B]
I5RS0C950001-01
3. Brake (stop) lamp switch
1
3
2
2
I4RS0B950009-01
ba
c
dc
a
d
bI4RS0A950028-01

Downloaded from www.Manualslib.com manuals search engine 9E-17 Glass / Windows / Mirrors:
Switch for other window than driver side1) Remove driver side door trim referring to step 1) to 3) of “Front Door Glass Removal and Installation”.
2) Remove power window main switch from door trim.
3) Check for continuity between terminals as shown below.
If check result is not as sp ecified, replace power window
main switch.Power Window Sub Switch InspectionS7RS0B9506017
1) Remove front and/or rear door trim from door panel, refer to Step 1) to 3) of “Front Door Glass Removal
and Installation” and/or “Rear Door Glass Removal
and Installation”.
2) Remove power window sub switch from door trim.
3) Check for continuity between terminals at each switch condition.
If check result is not as specified, replace switch.
[A]: LH steering vehicle
[B]: RH steering vehicle
4. Power window lock switch
I5RS0C950003-01
I4RS0A950033-01

Downloaded from www.Manualslib.com manuals search engine 9E-19 Glass / Windows / Mirrors:
Power Door Mirror Actuator InspectionS7RS0B9506021
1) Remove front door trim referring to step 1) to 3) of “Front Door Glass Removal and Installation”.
2) Disconnect door mirror coupler (1).
3) Check that door mirror operates properly when battery voltage is applied to connector terminals.
4) Connect battery positive (+) and negative (–) terminal to the door mirror terminals as shown.
If it does not follow the table’s operation, replace
door mirror assembly.
Door Mirror Heater Switch Inspection (If
Equipped)
S7RS0B9506022
Door mirror heater is operated by rear end door window
defogger switch. Check rear end door window defogger
switch referring to “Rear End Door Window Defogger
Switch Inspection”.
Door Mirror Heater Inspection (If Equipped)S7RS0B9506023
1) Remove front door trim refe rring to Step 1) to 3) of
“Front Door Glass Removal and Installation”.
2) Disconnect door mirror coupler (1).
3) Check for continuity between terminals “a” and “b”. If no continuity, replace outside mirror.
Special Tools and Equipment
Recommended Service MaterialS7RS0B9508001
NOTE
Required service material is also described in the following.
“Front Door Window Components”
“Rear Door Window Components”

*: Vehicle with retractable mirror only
Operation
Terminal
Up
Down
Left
RightCBA
1
C B
A
*Set
*Retract
DE
DE
I5RS0C950005-01
1
“a” “b”
I5RS0D950001-01
Material
SUZUKI recommended product or Specification Note
Grease SUZUKI Super Grease A P/No.: 99000–25011) / )

Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-9
Power Door Lock Actuator InspectionS7RS0B9606006
1) Remove door trim from door panel.For front door, refer to Step 1) to 3) of “Front Door
Glass Removal and Installation in Section 9E”.
For rear door, refer to Step 1) to 3) of “Rear Door
Glass Removal and Installation in Section 9E”.
For rear end door, refer to Step 1) of “Rear End Door
Assembly Removal and Installation in Section 9J”.
2) Disconnect power door lock actuator coupler.
3) Connect battery positive (+) and negative (–) terminals to the door lock actuator terminals (a, b, c,
d) as shown in figure.
If it does not operate as specified in the following
table, replace door lock assembly.
[A]: Front door
[B]: Rear door
[C]: Rear end door
Unlock Lock
Lock Unlock
Right side switch terminals
Left side switch terminals ac db
ab cd
[A]
Unlock Lock
Lock Unlock
Right side switch terminals
Left side switch terminals
a
c
d b
ab cd
[B]
ab
Lock
Unlock
a
b
[C]
I4RS0A960011-02

Downloaded from www.Manualslib.com manuals search engine 9F-10 Security and Locks:
Rear Door Lock Assembly ComponentsS7RS0B9606007
Rear Door Lock Assembly Removal and
Installation
S7RS0B9606008
Removal1) Remove rear door glass referring to “Rear Door Glass Removal and Installation in Section 9E”.
2) Disconnect door lock motor lead wire.
3) Remove door latch mounting screws (1) and remove door latch assembly (2). Installation
Reverse removal procedure to install rear door lock
assembly referring to the following instruction and “Front
Door Lock Assembly Re
moval and Installation”.
• Tighten door latch screw to specified torque.
Tightening torque
Door latch screw (a): 5.0 N·m (0.5 kgf-m, 4.0 lb-ft)
Rear Door Lock Assembly InspectionS7RS0B9606009
• Check that door opens and closes smoothly and properly.
• Check that door stops in the secondary latched position properly (preventing door from opening
freely) and that door closes completely in the fully
latched position.
• Adjust door latch strike r position, if necessary.
(a)
(b)
1
7
2
6
3 4
5
I4RS0A960012-02
1. Outside handle
: Apply lithium grease 99000-25010 to sliding part. 4. Latch striker 7. Out side handle cap
2. Outside handle frame : Apply lithium grease 99000-25010 to sliding part and spring. 5. Shim : 5.0 N
⋅m (0.5 kgf-m, 4.0 lb-ft)
3. Rear door latch assembly : Apply lithium grease 99000-25010 to sliding part. 6. Inside handle bezel : 10 N
⋅m (1.0 kgf-m, 7.5 lb-ft)
1
2
I4RS0A960013-01
(a)
I4RS0A960014-01

Downloaded from www.Manualslib.com manuals search engine Hood / Fenders / Doors: 9J-6
Rear End Door Assembly ComponentsS7RS0B9A06009
Rear End Door Assembly Removal and
Installation
S7RS0B9A06010
WARNING!
Be careful enough when you open and shut
with door balancer has not adhered to Rear
end door.
Otherwise, Rear end door doses in weight
and is injured.

Removal1) Remove rear end door trim (1).
2) Remove related section of head lining and rear trim.
3) Disconnect rear end door harness couplers (2) and washer hose (3).
4) Remove rear end door balancers (4).
5) Remove door hinge nuts (5) and remove rear end door assembly (6).
3
(a)
(a)
12
6
5
[A]
1
7
9
8
(b)
4
I6RS0B9A0001-01
[A]: Rear end door spoiler installation position 4. Rear end door balancer
: Never disassemble rear end door
balancer. 8. Cap
1. Rear end door panel assembly 5. Rear end door trim9. Rubber nut
2. Rear end door window glass 6. Rear end door opening wether-strip: 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
3. Rear end door hinge : Apply lithium grease 99000-25010 to door hinge
moving section.
: Apply sealant 99000-31110 to contact face. 7. Rear end door spoiler
: 5 N⋅m (0.5 kgf-m, 4.0 lb-ft)
“A”
“B”
“B”
“A”“B”“A”“A”“A”
“A”“A”“A”
“A”
1
6
5 4
2
3
2
4
I4RS0A9A0011-01

Downloaded from www.Manualslib.com manuals search engine Keyless Start System: 10E-31
Front Door (Driver and Passenger Side), Rear
End Door Request Switch Inspection
S7RS0BA506002
1) Remove door trim from door panel.For front door trim, refer to Step 1) to 3) of “Front
Door Glass Removal and Inst allation in Section 9E”.
For rear end door trim, refer to Step 1) of “Rear End
Door Lock Assembly Remo val and Installation in
Section 9F”.
2) Check for continuity between terminals “1” and “2” at each switch position as shown below. If check result
is not as specified, replace.
Request switch specification
ON position (request switch pushed): Continuity
OFF position (request switch released): No
continuity
Steering Lock Unit Removal and InstallationS7RS0BA506003
For removal and installation, refer to “Steering Lock
Assembly (Ignition Switch) Removal and Installation in
Section 6B”.
Steering Lock Unit InspectionS7RS0BA506004
Check key reminder switch and ignition knob switch in
steering lock unit for operation referring to “Ignition
Switch Inspection in Section 9C”.
Front Door Lock Switch InspectionS7RS0BA506005
1) Remove door trim from door panel referring to Step 1) to 3) of “Front Door Glass Removal and
Installation in Section 9E”.
2) Check for continuity between terminals “1” and “2” at each switch position as sh own below. If check result
is not as specified, replace.
Door lock switch specification
LOCK position: No continuity
UNLOCK position: Continuity
[A]: Front door request switch (driver and passenger side)
[B]: Rear end door request switch
[A]
1
2
[B]
1
2
I4RS0BA50028-02
[A]: Lock [C]: Right side door lock switch
[B]: Unlock [D]: Left side door lock switch
[C][D]
[A] [B]
1212
I4RS0BA50029-01