2008 SUZUKI GRAND VITARA engine

9-19INSPECTION AND MAINTENANCE
66J22-03E
64J191
3) Loosen the drain plug attached to the
lower part of the radiator and drain the
engine coolant into a suitable container.
4) Reinstall the reservoir and fill it with
engine coolant to the “FULL” line.
5) Tighten the drain plug on the radiator,
fill the radiator with engine coolant and
install the radiator cap.
6) After filling, let the engine idle for about
2 – 3 minutes to get rid of air in the
cooling system. Then, stop the engine.
7) Check the engine coolant level in the
radiator again. If the level has gone
down, add more engine coolant.
Windshield Washer FluidFront and rear (if equipped)
66J008
66J116
Check that there is washer fluid in the tank
by looking at the washer fluid level gauge
which is attached to the cap of the washerfluid tank. If the fluid level is near empty,
refill it.
Use a good quality windshield washer
fluid, diluted with water as necessary.
CAUTION
The engine coolant must be replaced
with the vehicle on level ground.EXAMPLE
(or opposite side)
EXAMPLE
WARNING
Do not use “anti-freeze” solution in
the windshield washer reservoir. This
can severely impair visibility when
sprayed on the windshield, and also
damage your vehicle’s paint.
CAUTION
Damage may result if the washer
motor is operated with no fluid in the
washer tank.
Spark Plugs: 1, 2
Brakes: 6

9-21INSPECTION AND MAINTENANCE
66J22-03E
deposits with a wire or pin and adjust the
spark plug gap.
To access the spark plugs:
1) Remove the engine cover.
2) Disconnect the coupler (1) while push-
ing the release lever.
3) Remove the bolt.
4) Pull the ignition coil out.
80G093
BrakesBrake Fluid
64J154
Check the brake fluid level by looking at
the reservoir in the engine compartment.
Check that the fluid level is between the
“MAX” and “MIN” lines. If the brake fluid
level is near the “MIN” line, fill it up to the
“MAX” line with DOT3 brake fluid.
65D477
CAUTION
When replacing spark plugs, you
should use the brand and type speci-
fied for your vehicle. For the speci-
fied plugs, refer to the
“SPECIFICATIONS” section at the
end of this book. If you wish to use a
brand of spark plug other than the
specified plugs, consult your SUZUKI
dealer.1.0 – 1.1 mm
(0.039 – 0.043 in.)
WARNING
Failure to follow the guidelines below
can result in personal injury or seri-
ous damage to the brake system.
 If the brake fluid in the reservoir
drops below a certain level, the
brake warning light on the instru-
ment panel will come on (the
engine must be running with the
parking brake fully disengaged.)
Should the light come on, immedi-
ately ask your SUZUKI dealer to
inspect the brake system.
 A rapid fluid loss indicates a leak in
the brake system which should be
inspected by your SUZUKI dealer
immediately.
 Brake fluid can harm your eyes and
damage painted surfaces. Use cau-
tion when refilling the reservoir.
(Continued)
Brakes: 6

9-22
INSPECTION AND MAINTENANCE
66J22-03E
NOTE:
With disc brakes, the fluid level can be
expected to gradually fall as the brake
pads wear.Brake Pedal
65D345
With the engine running and the parking
brake set, measure the distance between
the brake pedal and floor carpet when the
pedal is depressed with approximately 300
N (66 lbs, 30 kg) of force. The minimum
distance required is as specified. Since
your vehicle’s brake system is self-adjust-
ing, there is no need for pedal adjustment.
If the pedal to floor carpet distance asmeasured above is less than the minimum
distance required, have your vehicle
inspected by your SUZUKI dealer.
NOTE:
When measuring the distance between the
brake pedal and floor wall, push in the floor
carpet as far as it goes and measure the
distance between the carpet surface and
the brake pedal.
WARNING
(Continued)
 Do not use any fluid other than
DOT3 brake fluid. Do not use
reclaimed fluid or fluid that has
been stored in old or open contain-
ers. It is essential that foreign parti-
cles and other liquids are kept out
of the brake fluid reservoir.
WARNING
Brake fluid is harmful or fatal if swal-
lowed, and harmful if it comes in con-
tact with skin or eyes. If swallowed,
do not induce vomiting. Immediately
contact a poison control center or a
physician. If brake fluid gets in eyes,
flush eyes with water and seek medi-
cal attention. Wash thoroughly after
handling. Solution can be poisonous
to animals. Keep out of the reach of
children and animals.
CAUTION
The brake fluid should be replaced
according to the maintenance sched-
ule. Have the brake fluid replaced by
your SUZUKI dealer.
Pedal to floor carpet minimum distance
“a”
70 mm (2.8 in.)
“a”
Floor carpet
Steering Wheel: 6
Clutch Pedal: 6

9-24
INSPECTION AND MAINTENANCE
66J22-03E
Power Steering (if equipped)
64J155
(1) UPPER
(2) LOWER
Check the steering box case, vane pump
and hose connections for leaks or damage.Power Steering FluidCheck the fluid level by looking at the res-
ervoir in the engine compartment when the
fluid is cold (about room temperature).
Check that the fluid level is between the (1)
and (2) lines. If the fluid level is near the (2)
line, fill it up to the (1) line with an auto-
matic transmission fluid equivalent to ATF
DEXRON
®-II (Esso JWS 2326) or
DEXRON®-III. Do not overfill.
Clutch Pedal
64J154
Check the clutch pedal for smooth opera-
tion and clutch fluid level from time to time.
If clutch dragging is felt with the pedal fully
depressed, have the clutch inspected by
your SUZUKI dealer. If the clutch fluid level
is near the “MIN” line, fill it up to the “MAX”
line with DOT3 brake fluid.
TiresFor safe operation of your vehicle, it is
important that the tires be the correct type
and size, in good condition, and properly
inflated. Be sure to follow the requirements
and recommendations in this section.Tire Sidewall LabelingUseful information about a tire is molded
into its sidewall. The example below shows
a typical passenger car tire.
Typical Passenger Car Tire Sidewall
67D027
A. Tire Manufacturer
The name of the tire manufacturer is
shown here.
B. Tire Name/Model
The tire name or model is shown
here.
(1)
(2)
AH B
G
E
FD
J I
C
EXAMPLE
Tires: 6

9-32
INSPECTION AND MAINTENANCE
66J22-03E
Snow TiresYour vehicle is equipped with all-season
tires which are designed for use in summer
and most winter conditions. For improved
traction in severe winter conditions,
SUZUKI recommends mounting radial
snow tires on all four wheels. Snow tires
must be the same size as the standard
tires. Also be sure to use the tires of the
same type and brand on all four wheels of
your vehicle.
GLOSSARY OF TIRE TERMINOL-
OGYAccessory Weight – the combined weight
(in excess of those standard items which
may be replaced) of automatic transmis-
sion, power steering, power brakes, power
windows, power seats, radio, and heater,
to the extent that these items are available
as factory-installed equipment (whether
installed or not).
Cold Tire Inflation Pressure – the pressure
in a tire that has been driven less than 1
mile or has been standing for three hours
or more.
Curb Weight – the weight of a motor vehi-
cle with standard equipment including the
maximum capacity of fuel, oil, and coolant,
and, if so equipped, air conditioning and
additional weight optional engine.
Intended Outboard Sidewall – (1) the side-
wall that contains a whitewall, bears white
lettering or bears manufacturer, brand,
and/or model name molding that is higher
or deeper than the same molding on the
other sidewall of the tire, or (2) the outward
facing sidewall of an asymmetrical tire that
has a particular side that must always face
outward when mounted on a vehicle.
Maximum Inflation Pressure – the maxi-
mum cold inflation pressure a tire is
designed to support in normal service.
Maximum Loaded Vehicle Weight – the
sum of curb weight, accessory weight,vehicle capacity weight (total load capac-
ity), and production options weight.
Normal Occupant Weight – 68 kilograms
times the number of occupants specified in
the second column of Table 1 (shown
below).
Occupant distribution – distribution of
occupants in a vehicle as specified in the
third column of Table 1 (shown below).
Production Options Weight – the combined
weight of those installed regular production
options weighing over 2.3 kilograms in
excess of those standard items which they
replace, not previously considered in curb
weight or accessory weight, including
heavy duty brakes, ride levelers, roof rack,
heavy duty battery, and special trim.
Recommended Inflation Pressure – the
cold tire inflation pressure recommended
by a manufacturer.
Rim – metal support for a tire or tire and
tube assembly upon which the tire beads
are seated.
Vehicle Capacity Weight – the rated cargo
and luggage load plus 68 kilograms (150
lbs) times the vehicle’s designated seating
capacity.
Vehicle Maximum Load on the Tire – the
load on an individual tire that is determined
by distributing to each axle its share of the
maximum loaded vehicle weight and divid-
ing by two.
WARNING
(Continued)
 Replace the spare tire with a new
one as soon as the tread wear indi-
cator appears.
 When replacing the spare tire, use
a replacement tire with the exact
same size and construction.
Battery: 9
Fuses: 7

9-36
INSPECTION AND MAINTENANCE
66J22-03E
FusesYour vehicle has three types of fuses, as
described below:
Main Fuse – The main fuse takes current
directly from the battery.
Primary Fuses – These fuses are between
the main fuse and individual fuses, and are
for electrical load groups.
Individual Fuses – These fuses are for indi-
vidual electrical circuits.
For details on protected circuits, refer to
the “FUSES AND PROTECTED CIR-
CUITS” section in this manual.
Main Fuse Box
64J157
The main fuse, primary fuses and some of
the individual fuses are located in the
engine compartment. If the main fuse
blows, no electrical component will func-
tion. If a primary fuse blows, no electrical
component in the corresponding load
group will function. When replacing the
main fuse or a primary fuse, use a genuine
SUZUKI replacement.
Main Fuse / Primary Fuse
(1) 15A CPRSR A/C compressor fuse
(2) 20A O2 HTRO
2 sensor heater
fuse
(3) 15A THR MOT Throttle motor fuse
(4) 20A ATAutomatic transmis-
sion fuse
(5) 25A RR DEF Rear defogger fuse
(6) 15A HORN Horn fuse
(7) 20A FR FOG Front fog light fuse
(8) 20A MRR HTR Mirror heater fuse
(9) 40A FR BLWFront blower motor
fuse
(10) 30A ABS 2 ABS actuator fuse
(11) 50A ABS 1 ABS actuator fuse
(12) 20A FI Main fuse
(13) – – Blank
(14) 10A H/L LHead light high beam
fuse, left
(15) 10A H/L RHead light high beam
fuse, right
(16) 10A H/L Head light fuse
(17) 40A ST Starter motor fuse
(18) 40A IGN Ignition fuse
(19) 15A H/L LO LHead light low beam
fuse, left
(20) 15A H/L LO RHead light low beam
fuse, right
Bulb Replacement: 7

9-41INSPECTION AND MAINTENANCE
66J22-03E
Open the engine hood. Disconnect the
coupler. Remove the sealing rubber.
Push the retaining spring forward and
unhook it. Then remove the bulb. Install a
new bulb in the reverse order of removal.
High beam
78F072
Open the engine hood. Disconnect the
coupler while pushing the lock release.
Turn the bulb holder counterclockwise to
remove it.
Front Fog Light
78F072
Open the engine hood. Disconnect the
coupler while pushing the lock release.
Turn the bulb holder counterclockwise to
remove it.
Other General LightsBulb holder
54G123
(1) Removal
(2) Installation
To remove a bulb holder from a light hous-
ing, turn the holder counterclockwise and
pull it out. To install the holder, push the
holder in and turn it clockwise.
(1)
(1) (2)(2)
EXAMPLE
Wiper Blades: 3

9-47INSPECTION AND MAINTENANCE
66J22-03E
65D151
NOTE:
Do not flex the wiper blade frame end
more than necessary. If you do, it can
break off.
54G135
(1) Retainer
4) If the new blade is provided without the
two metal retainers, move them from
the old blade to the new one.
5) Install the new blade in the reverse
order of removal.
Make sure the blade is properly
retained by all the hooks.
6) Reinstall wiper frame to arm in the
reverse order of removal.
Air Conditioning SystemIf you do not use the air conditioner for a
long period, such as during winter, it may
not give the best performance when you
start using it again. To help maintain opti-
mum performance and durability of your air
conditioner, it needs to be run periodically.
Operate the air conditioner at least once a
month for one minute with the engine
idling. This circulates the refrigerant and oil
and helps protect the internal components.