2008 SUZUKI GRAND VITARA manual transmission

9-13INSPECTION AND MAINTENANCE
66J22-03E
Gear OilSpecified Gear OilWhen replacing gear oil, use gear oil with
the appropriate viscosity and grade as
shown in the charts below. We highly rec-
ommend you use SAE 75W-90 gear oil
(SAE 80W-90 for front differential oil, rear
differential oil and transfer gear oil).
Transmission/Extension case
54G095
Differential/Transfer case
65D594
Manual transmission
52D087
Transfer case
66J005
(1) Oil filler and level plug
(2) Oil drain plug
API GRADE
Transmission/
Extension caseGL-4
Transfer case
GL-5
(Hypoid gear oil)
DifferentialFront
Rear
(1)
(2)
Gear Oil: 6, 10

9-14
INSPECTION AND MAINTENANCE
66J22-03E
Extension case (2WD)
66J165
(1) Oil filler and level plug
(2) Oil drain plugFront differential
66J006
Rear differential
66J007
(1) Oil filler and level plug
(2) Oil drain plug
Gear Oil Level CheckThe manual transmission, transfer gears,
extension case and differentials (front and
rear) are lubricated with gear oil. To check
the gear oil level in any of the above loca-
tions, use the following procedure:
1) Park the vehicle on a level surface. Set
parking brake and stop the engine.
2) Remove the oil filler plug (1).
3) Check the inside of the hole with your
finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the filler plug hole (1) until the
oil level reaches the bottom of the filler
hole, then reinstall the plug.
(2)(1)
(1)
(2)
(1)
(2)
Gear Oil: 6, 10
Automatic Transmission Fluid: 10

9-15INSPECTION AND MAINTENANCE
66J22-03E
Gear Oil ReplacementTo change the gear oil in the manual trans-
mission, transfer case, extension case or
differential(s), use the following procedure:
1) Remove the oil filler plug (1).
2) Remove the drain plug (2), drain the oil
and reinstall the drain plug.
3) Pour new gear oil of the specified type
through the filler hole until the oil level
reaches the bottom of the filler hole.
4) Reinstall the filler plug.Tightening torque
Automatic Transmission
FluidSpecified FluidUse an automatic transmission fluid
SUZUKI ATF 3317 or Mobil ATF 3309.Fluid Level CheckYou must check the fluid level with the
automatic transmission fluid at normal
operating temperature.
To check the fluid level:
1) To warm up the transmission fluid, drive
the vehicle or idle the engine until the
temperature gauge indicates normal
operating temperature.
2) Then drive for ten more minutes.
WARNING
After driving the vehicle, gear oil tem-
perature may be high enough to burn
you. Wait until the oil filler plug is
cool enough to touch with your bare
hands before inspecting or replacing
gear oil.
CAUTION
When tightening these plugs, apply
sealing compound “SUZUKI Bond
No. 1215” or equivalent to the plug
threads to prevent oil leakage and
tighten them to the specified torque
shown below.
Oil Filler
PlugOil Drain
Plug
Manual
transmission23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Tr a n s f e r23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Extension
case23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Front
differential23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Rear
differential23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
CAUTION
Driving with too much or too little
fluid can damage the transmission.
CAUTION
Be sure to use the specified auto-
matic transmission fluid. Using auto-
matic transmission fluid other than
SUZUKI ATF 3317 or Mobil ATF 3309
may damage the automatic transmis-
sion of your vehicle.
Automatic Transmission Fluid: 10
Engine Coolant: 1, 2

10-1EMERGENCY SERVICE
66J22-03E
Jacking Instructions
64J12475F062
1) Place the vehicle on level, hard ground.
2) Set the parking brake firmly and shift
into “P” (Park) if your vehicle has an
automatic transmission, or shift into “R”
(Reverse) if your vehicle has a manual
transmission.
3) Turn on the hazard warning flasher if
your vehicle is near traffic.
4) Block the front and rear of the wheel
diagonally opposite of the wheel being
lifted.
5) Place the spare wheel near the wheel
being lifted as shown in the illustration
in case that the jack slips.
64J194
(1) Jacking point
64J250
(2) Upper flat surface
(3) Lower flat surface
(4) flange of the body
(1)
(2)
(3) (4)
Jacking Instructions: 5

14-1
SPECIFICATIONS
66J22-03E
14
SPECIFICATIONSNOTE:
Specifications are subject to change with-
out notice.4WD: 4-wheel drive
2WD: 2-wheel driveM/T: Manual transmission
A/T: Automatic transmission
ITEM: Dimensions UNIT: mm (in.)
Overall length 4470 (176.0)
Overall width 1810 (71.3)
Overall height 4WD 1695 (66.7)
2WD 1683 (66.3)
Wheelbase 2640 (103.9)
Tread front 1540 (60.6)
rear 1560 (61.4)
Minimum running ground clearance 4WD 200 (7.9)
2WD 188 (7.4)
ITEM: Weight
Gross axle weight rating
See the safety certification label and the tire information label which
are located on the driver’s door lock pillar. Gross vehicle weight rating
Vehicle capacity weight
ITEM: Engine
Type H27A (24V DOHC)
Number of cylinders 6
Bore 88.0 mm (3.46 in.)
Stroke 75.0 mm (2.95 in.)
Piston displacement 2736 cm
3 (167.1 cu.in, 2736 cc)
Compression ratio 9.5 : 1
Specifications: 1, 2, 5, 6, 7, 10, 11

15-3
INDEX66J22-03E
If Your Vehicle Gets Stuck
..................................................7-4
Ignition Key Reminder
........................................................2-1
Ignition Switch
.....................................................................3-1
Illumination Indicator Light
................................................4-10
Important Vehicle Design Features To Know
...................7-1
Improving Fuel Economy
....................................................6-26
Information Display
.............................................................4-17
Inside Rearview Mirror ........................................................2-16
Installation with Lap-Shoulder Seat Belts
(Child Restraint with No Top Strap)
...................................2-29
Installation with the LATCH System ..................................2-32
Installation-Child Restraint with Top Strap
.......................2-34
Instrument Cluster
...............................................................4-2
Instrument Panel
.................................................................4-1
Interior Light Switch ............................................................5-7
JJacking Instructions
............................................................10-1
Jump Starting Instructions
.................................................10-3
KKeyless Entry System Transmitter (Type B)
.....................2-10
Keyless Start System Indicator Light
................................4-9
Keyless Start System Remote Controller (Type A)
..........2-3
Keyless Start System Remote Controller/
Keyless Entry System Transmitter
....................................2-3
Keys
......................................................................................2-1
LLap-Shoulder Belt
................................................................2-22
Lighting Operation ..............................................................3-6
Lighting/Turn Signal Control Lever
...................................3-5
Lights “On” reminder
..........................................................3-7
Listening to a CD
.................................................................4-35Listening to a CD from an External CD Changer
(Option)
................................................................................ 4-46
Listening to a XM Satellite Radio (Option)
....................... 4-43
Listening to Audio for AUX (Option)
................................. 4-45
Listening to the Radio
........................................................ 4-33
Low Fuel Warning Light ..................................................... 4-8
Low Tire Pressure Warning Light
...............................4-3
, 6-21
Luggage Compartment Cover
........................................... 5-20
Luggage Compartment Light ............................................. 5-9
Luggage Restraint Loops
................................................... 5-19
MMaintenance Recommended under Severe Driving
Conditions
........................................................................... 9-7
Maintenance Schedule
....................................................... 9-2
Malfunction Indicator Light
................................................ 4-8
Manual Transmission
......................................................... 6-7
Mirrors
.................................................................................. 2-16
NNational Highway Traffic Safety Administration
(NHTSA)
............................................................................... 12-4
OOdometer
............................................................................. 4-11
Off-Road Driving
................................................................. 7-4
Oil Level Check ................................................................... 9-10
Oil Pressure Light ............................................................... 4-7
On-Board Vehicle Computers and Event Data
Recorders
............................................................................ 12-3
On-Pavement Driving
......................................................... 7-2
Open Door Warning Light
.................................................. 4-9
Outside Rearview Mirrors .................................................. 2-17
Overhead Console Box
...................................................... 5-15

Part No. 99011-66J22-03E
July, 2007
OWNER’S MANUAL
99011-66J22-03E GRAND VITARA
Printed in Japan
See page 1-1
12.5 mm
Keep With Vehicle At All Times.
Contains Important Information
On Safety, Operation & Maintenance.
SERVICE STATION INFORMATION
Fuel recommendation: Brake and clutch fluid:
Engine oil recommendation: Automatic transmission fluid:
Tire cold pressure:
For further details, see “Engine Oil and Filter” in the
“INSPECTION AND MAINTENANCE” section.DOT3
See the “Tire Information Label” located on the
driver’s door lock pillar.
2008Engine oil with “Starburst” symbol
Made from 100% recycled paper,
except for cover.
ENGLISH
Suzuki Red: PANTONE 485
Suzuki Blue: PANTONE 294
SUZUKI ATF 3317 or Mobil ATF 3309