2008 SATURN ASTRA service

{CAUTION
An electric engine cooling fan
under the hood can start up
even when the engine is not
running and can cause injury.
Keep hands, clothing, and tools
away from any underhood
electric fan.
If the coolant inside the coolant
reservoir is boiling, do not do
anything else until it cools down.
The vehicle should be parked on a
level surface.
The coolant level should be at or
above the KALT/COLD mark on the
coolant reservoir. If it is not, you
may have a leak at the coolant
reservoir pressure cap or in
the radiator hoses, heater hoses,
radiator, water pump, or somewhere
else in the cooling system.
{CAUTION
Heater and radiator hoses, and
other engine parts, can be very
hot. Do not touch them. If you
do, you can be burned.
Do not run the engine if there
is a leak. If you run the engine,
it could lose all coolant.
That could cause an engine
re, and you could be burned.
Get any leak xed before you
drive the vehicle.
If there seems to be no leak,
with the engine on, check to see
if the electric engine cooling fans are
running. If the engine is overheating,
both fans should be running.
If they are not, your vehicle needs
service.Notice:Engine damage from
running the engine without
coolant is not covered by the
warranty.
Notice:Using coolant other
than DEX-COOL
®can cause
premature engine, heater core,
or radiator corrosion. In addition,
the engine coolant could require
changing sooner, at 30,000 miles
(50 000 km) or 24 months,
whichever occurs rst. Any
repairs would not be covered
by the vehicle warranty. Always
use DEX-COOL
®(silicate-free)
coolant in the vehicle.
Vehicle Service and Care 9-17
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How to Add Coolant to the
Coolant Reservoir
Notice:This vehicle has a
specic coolant ll procedure.
Failure to follow this procedure
could cause the engine to
overheat and be severely
damaged.
If you have not found a problem yet,
check to see if coolant is visible
in the coolant reservoir. If coolant is
visible but the coolant level is not
at or above the KALT/COLD
mark, add a 50/50 mixture of clean,
drinkable water and DEX-COOL
®
coolant at the coolant reservoir,
but be sure the cooling system,
including the coolant reservoir
pressure cap, is cool before you
do it. SeeEngine Coolant on
page 9-12for more information.If no coolant is visible in the coolant
reservoir, add coolant as follows:
{CAUTION
Steam and scalding liquids
from a hot cooling system can
blow out and burn you badly.
They are under pressure,
and if you turn the coolant
reservoir pressure cap — even
a little — they can come out at
high speed. Never turn the cap
when the cooling system,
including the coolant reservoir
pressure cap, is hot. Wait for
the cooling system and coolant
reservoir pressure cap to cool
if you ever have to turn the
pressure cap.
{CAUTION
Adding only plain water to
the cooling system can be
dangerous. Plain water, or
some other liquid such as
alcohol, can boil before the
proper coolant mixture will.
The vehicle’s coolant warning
system is set for the proper
coolant mixture. With plain
water or the wrong mixture, the
engine could get too hot but
you would not get the overheat
warning. The engine could
catch re and you or others
could be burned. Use a 50/50
mixture of clean, drinkable
water and DEX-COOL
®coolant.
Notice:In cold weather, water
can freeze and crack the engine,
radiator, heater core and other
parts. Use the recommended
coolant and the proper coolant
mixture.
9-18 Vehicle Service and Care
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{CAUTION
You can be burned if you spill
coolant on hot engine parts.
Coolant contains ethylene
glycol and it will burn if the
engine parts are hot enough.
Do not spill coolant on a hot
engine.
1. Remove the coolant reservoir
pressure cap when the cooling
system, including the coolant
reservoir pressure cap and
upper radiator hose, is no
longer hot. Turn the coolant
reservoir pressure cap slowly
counterclockwise about two
or two and one-half turns.
If you hear a hiss, wait for that
to stop. This will allow any
pressure still left to be vented
out the discharge hose.2. Keep turning the coolant
reservoir pressure cap slowly,
and remove it.
3. Fill the coolant reservoir with
the proper mixture, to the
KALT/COLD mark. Wait about
ve minutes, then check to
see if the level is below the
mark. If the level is below the
KALT/COLD mark, add additional
coolant to bring the level up to
the mark. Repeat this procedure
until the level remains constant
at the KALT/COLD mark for
at least ve minutes.4. With the coolant reservoir
pressure cap off, start the
engine and let it run until you
can feel the upper radiator hose
getting hot. Watch out for the
engine cooling fans.
By this time, the coolant level
inside the coolant reservoir might
be lower. If the level is lower
than the KALT/COLD mark,
add more of the proper mixture
to the coolant reservoir until
the level reaches the
KALT/COLD mark.
5. Replace the coolant reservoir
pressure cap. Be sure the
pressure cap is hand-tight and
fully seated. Coolant Reservoir
Pressure Cap
Vehicle Service and Care 9-19
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Power Steering Fluid
When to Check Power
Steering Fluid
It is not necessary to check the
power steering uid level. A power
steering uid leak is the only
reason for uid loss. If a leak
occurs, take your vehicle to the
dealer/retailer service department
and have it repaired as soon
as possible.
Windshield Washer Fluid
What to Use
When you need windshield
washer uid, be sure to read the
manufacturer’s instructions before
use. If you will be operating
your vehicle in an area where the
temperature may fall below freezing,
use a uid that has sufficient
protection against freezing.
Adding Washer Fluid
Open the cap with the washer
symbol on it. Add washer uid
until the tank is full. SeeEngine
Compartment Overview on page 9-6
for reservoir location.Notice:
When using concentrated
washer uid, follow the
manufacturer’s instructions for
adding water.
Do not mix water with
ready-to-use washer uid.
Water can cause the solution
to freeze and damage your
washer uid tank and other
parts of the washer system.
Also, water does not clean as
well as washer uid.
Fill the washer uid tank only
three-quarters full when it is
very cold. This allows for uid
expansion if freezing occurs,
which could damage the tank if
it is completely full.
Do not use engine coolant
(antifreeze) in your windshield
washer. It can damage the
vehicle’s windshield washer
system and paint.
9-20 Vehicle Service and Care
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Windshield Wiper Blade
Replacement
Front Windshield Wiper
Windshield wiper blades should be
inspected for wear or cracking.
See “Maintenance Replacement
Parts” in the Limited Warranty,
Maintenance and owner Assistance
Information manual for the proper
type and length.
Raise the wiper arm, tilt the wiper
blade at a 90° angle to the
wiper arm, and remove to the side.
1. Turn the ignition off.
2. With the key in the ignition and
key in the LOCK position, press
the wiper lever down. Release
the wiper lever when the wipers
are in the vertical position.3. Raise the wiper arm away from
the windshield.
4. Turn the wiper blade at a 90°
angle to the wiper arm and
remove the blade to the side.
5. Install the new wiper blade.
6. Lower the wiper arm on to the
windshield.
Rear Windshield Wiper
1. Lift the wiper arm straight up.
2. Push the wiper blade straight out
of the wiper arm to remove.
3. Install the new wiper blade.
Vehicle Service and Care 9-21
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Brakes
Brake Fluid
The brake master cylinder and, on
manual transmission vehicles,
the clutch hydraulic system use the
same reservoir. The reservoir is
lled with DOT-4 brake uid.
SeeEngine Compartment Overview
on page 9-6for the location of
the reservoir.
There are only two reasons why the
brake uid level in the reservoir
might go down. The rst is that the
brake uid goes down to an
acceptable level during normal
brake lining wear. When new linings
are put in, the uid level goes
back up. The other reason is that
uid is leaking out of the brake
or clutch hydraulic system. If it is,have the brake or clutch hydraulic
system xed, since a leak means
that sooner or later the brakes
or clutch will not work well.
It is not a good idea to top off the
brake uid. Adding brake uid
will not correct a leak. If uid is
added when the linings are worn,
there will be too much uid
when new brake linings are
installed. Add or remove brake uid,
as necessary, only when work is
done on the brake or clutch
hydraulic system.
{CAUTION
If your vehicle has too much
brake uid, it can spill on the
engine. The uid will burn if the
engine is hot enough. You or
others could be burned, and
your vehicle could be damaged.
Add brake uid only when work
is done on the brake and/or
clutch hydraulic system.Refer to “Scheduled Maintenance”
in the Limited Warranty,
Maintenance and Owner Assistance
Information manual to determine
when to check the brake uid.
Checking Brake Fluid
The brake uid can be checked
without taking off the cap by looking
at the brake uid reservoir.
The uid level should be above
MIN. If it is not, have your brake
hydraulic system checked to see
if there is a leak. After work is done
on the brake hydraulic system,
make sure the level is above the
MIN but not over the MAX mark.
What to Add
When you do need brake uid,
use only DOT-4 brake uid.
It is recommended that you ush
the brake hydraulic system and
rell it with new DOT-4 uid
at a regular maintenance service
every two years. See “Additional
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Required Services” in the Limited
Warranty, Maintenance and
Owner Assistance Information
manual. Use new brake uid
from a sealed container only.
See “Recommended Fluids and
Lubricants” in the Limited Warranty,
Maintenance and Owner Assistance
Information manual.
Always clean the brake uid
reservoir cap and the area
around the cap before removing it.
This helps keep dirt from entering
the reservoir.
{CAUTION
With the wrong kind of uid in
the brake hydraulic system,
the brakes might not work well.
This could cause a crash.
Always use the proper brake
uid.Notice:
Using the wrong uid can
badly damage brake
hydraulic system parts.
For example, just a few drops
of mineral-based oil, such
as engine oil, in the brake
hydraulic system can
damage brake hydraulic
system parts so badly that
they will have to be replaced.
Do not let someone put in
the wrong kind of uid.
If you spill brake uid on your
vehicle’s painted surfaces, the
paint nish can be damaged.
Be careful not to spill brake
uid on your vehicle. If you
do, wash it off immediately.
SeeExterior Cleaning on
page 9-75.
Brake Wear
Your vehicle has disc brakes.
Notice:Continuing to drive
with worn-out brake pads could
result in costly brake repair.
Front disc brake pads have built-in
brake pad wear indicators that
make a high-pitched warning sound
when the brake pads are worn
and new pads are needed.
The sound can come and go or be
heard all the time your vehicle is
moving, except when you are
pushing on the brake pedal rmly.
{CAUTION
The brake wear warning sound
means that soon the brakes will
not work well. That could lead
to an accident. When you hear
the brake wear warning sound,
have your vehicle serviced.
Vehicle Service and Care 9-23
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Rear disc brake pads do not have
built-in brake pad wear indicators.
Periodic visual inspection of the rear
brake pads is required to determine
when to replace the pads. Visually
inspect the rear brake pads
whenever the rear wheels are
removed such as during tire rotation.
1. Set the parking brake and make
sure that the brakes have been
given enough time to cool.
2. Remove the rear wheels.
3. Visually inspect the rear brake
inner pads (C) at each rear
wheel through the inspection
window in the brake caliper (A).Brake pads should be replaced
when the inner pad (C) is
worn to 5/64 in (2 mm) of pad
thickness (B). New brake
pads, with no wear, are 25/64 of
an inch (10 mm) thick.
4. After brake pad inspection or
replacement, install the rear
wheels.Some driving conditions or climates
can cause a brake squeal when
the brakes are rst applied or lightly
applied. This does not mean
something is wrong with the brakes.
Properly torqued wheel bolts are
necessary to help prevent brake
pulsation. When tires are rotated,
inspect brake pads for wear and
evenly tighten wheel bolts in
the proper sequence to torque
specications inCapacities
and Specifications on page 10-2.
Brake linings should always
be replaced as complete axle sets.
Brake Pedal Travel
See your dealer/retailer if the brake
pedal does not return to normal
height, or if there is a rapid increase
in pedal travel. This could be a sign
that brake service might be required.
Brake Adjustment
Every time you make a brake stop,
the disc brakes adjust for wear.
9-24 Vehicle Service and Care
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