2008 SATURN ASTRA brakes

Required Services” in the Limited
Warranty, Maintenance and
Owner Assistance Information
manual. Use new brake uid
from a sealed container only.
See “Recommended Fluids and
Lubricants” in the Limited Warranty,
Maintenance and Owner Assistance
Information manual.
Always clean the brake uid
reservoir cap and the area
around the cap before removing it.
This helps keep dirt from entering
the reservoir.
{CAUTION
With the wrong kind of uid in
the brake hydraulic system,
the brakes might not work well.
This could cause a crash.
Always use the proper brake
uid.Notice:
Using the wrong uid can
badly damage brake
hydraulic system parts.
For example, just a few drops
of mineral-based oil, such
as engine oil, in the brake
hydraulic system can
damage brake hydraulic
system parts so badly that
they will have to be replaced.
Do not let someone put in
the wrong kind of uid.
If you spill brake uid on your
vehicle’s painted surfaces, the
paint nish can be damaged.
Be careful not to spill brake
uid on your vehicle. If you
do, wash it off immediately.
SeeExterior Cleaning on
page 9-75.
Brake Wear
Your vehicle has disc brakes.
Notice:Continuing to drive
with worn-out brake pads could
result in costly brake repair.
Front disc brake pads have built-in
brake pad wear indicators that
make a high-pitched warning sound
when the brake pads are worn
and new pads are needed.
The sound can come and go or be
heard all the time your vehicle is
moving, except when you are
pushing on the brake pedal rmly.
{CAUTION
The brake wear warning sound
means that soon the brakes will
not work well. That could lead
to an accident. When you hear
the brake wear warning sound,
have your vehicle serviced.
Vehicle Service and Care 9-23
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Rear disc brake pads do not have
built-in brake pad wear indicators.
Periodic visual inspection of the rear
brake pads is required to determine
when to replace the pads. Visually
inspect the rear brake pads
whenever the rear wheels are
removed such as during tire rotation.
1. Set the parking brake and make
sure that the brakes have been
given enough time to cool.
2. Remove the rear wheels.
3. Visually inspect the rear brake
inner pads (C) at each rear
wheel through the inspection
window in the brake caliper (A).Brake pads should be replaced
when the inner pad (C) is
worn to 5/64 in (2 mm) of pad
thickness (B). New brake
pads, with no wear, are 25/64 of
an inch (10 mm) thick.
4. After brake pad inspection or
replacement, install the rear
wheels.Some driving conditions or climates
can cause a brake squeal when
the brakes are rst applied or lightly
applied. This does not mean
something is wrong with the brakes.
Properly torqued wheel bolts are
necessary to help prevent brake
pulsation. When tires are rotated,
inspect brake pads for wear and
evenly tighten wheel bolts in
the proper sequence to torque
specications inCapacities
and Specifications on page 10-2.
Brake linings should always
be replaced as complete axle sets.
Brake Pedal Travel
See your dealer/retailer if the brake
pedal does not return to normal
height, or if there is a rapid increase
in pedal travel. This could be a sign
that brake service might be required.
Brake Adjustment
Every time you make a brake stop,
the disc brakes adjust for wear.
9-24 Vehicle Service and Care
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Replacing Brake System Parts
The braking system on a vehicle
is complex. Its many parts have to
be of top quality and work well
together if the vehicle is to have
really good braking. Your vehicle
was designed and tested with
top-quality brake parts. When you
replace parts of the braking
system — for example, when the
brake linings wear down and
you need new ones put in — be
sure you get new approved
replacement parts. If you do not,
the brakes might not work properly.
For example, if someone puts in
brake linings that are wrong for
your vehicle, the balance between
the front and rear brakes can
change — for the worse. The
braking performance you have
come to expect can change in many
other ways if someone puts in the
wrong replacement brake parts.
Battery
Your vehicle has a maintenance
free battery. When it is time
for a new battery, see your
dealer/retailer for one that has the
replacement number shown on
the original battery’s label.
SeeEngine Compartment Overview
on page 9-6for battery location.
Warning:Battery posts, terminals,
and related accessories contain
lead and lead compounds,
chemicals known to the State of
California to cause cancer and
reproductive harm. Wash hands
after handling.
Vehicle Storage
{CAUTION
Batteries have acid that can
burn you and gas that can
explode. You can be badly hurt
if you are not careful. SeeJump
Starting on page 9-68for tips
on working around a battery
without getting hurt.
Infrequent Usage: If you drive your
vehicle infrequently, remove the
black, negative (−) cable from
the battery. This will help keep the
battery from running down.
Extended Storage: For extended
storage of your vehicle, remove the
black, negative (−) cable from
the battery or use a battery trickle
charger. This will help maintain
the charge of the battery over an
extended period of time.
Vehicle Service and Care 9-25
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(D) Construction Code:A letter code is used to indicate
the type of ply construction in
the tire. The letter R means
radial ply construction; the
letter D means diagonal or
bias ply construction; and the
letter B means belted-bias
ply construction.
(E) Rim Diameter
:Diameter of
the wheel in inches.
(F) Service Description
:These characters represent the
load range and speed rating
of the tire. The load index
represents the load carry
capacity a tire is certied to
carry. The load index can range
from 1 to 279. The speed
rating is the maximum speed a
tire is certied to carry a load.
Speed ratings range from A to Z.
Tire Terminology and
Denitions
Air Pressure:The amount of
air inside the tire pressing
outward on each square inch
of the tire. Air pressure is
expressed in pounds per square
inch (psi) or kilopascal (kPa).
Accessory Weight
:This means
the combined weight of optional
accessories. Some examples
of optional accessories are,
automatic transmission, power
steering, power brakes, power
windows, power seats, and air
conditioning.
Aspect Ratio
:The relationship
of a tire’s height to its width.
Belt
:A rubber coated layer of
cords that is located between the
plies and the tread. Cords may
be made from steel or other
reinforcing materials.Bead
:The tire bead contains
steel wires wrapped by steel
cords that hold the tire onto
the rim.
Bias Ply Tire
:A pneumatic tire
in which the plies are laid at
alternate angles less than
90 degrees to the centerline of
the tread.
Cold Tire Pressure
:The
amount of air pressure in a
tire, measured in pounds
per square inch (psi) or
kilopascals (kPa) before a tire
has built up heat from driving.
SeeInflation - Tire Pressure on
page 9-46.
Curb Weight
:The weight of a
motor vehicle with standard
and optional equipment including
the maximum capacity of fuel,
oil, and coolant, but without
passengers and cargo.
Vehicle Service and Care 9-43
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{CAUTION
If you use bias-ply tires on
the vehicle, the wheel rim
anges could develop cracks
after many miles of driving.
A tire and/or wheel could fail
suddenly, causing a crash.
Use only radial-ply tires with
the wheels on the vehicle.
If you must replace your vehicle’s
tires with those that do not have
a TPC Spec number, make sure
they are the same size, load range,
speed rating, and construction type
(radial and bias-belted tires) as
your vehicle’s original tires.
Vehicles that have a tire pressure
monitoring system could give
an inaccurate low-pressure warning
if non-TPC Spec rated tires are
installed on your vehicle. Non-TPC
Spec rated tires may give a
low-pressure warning that is higher
or lower than the proper warninglevel you would get with TPC Spec
rated tires. SeeTire Pressure
Monitor System on page 9-48.
Your vehicle’s original equipment
tires are listed on the Tire and
Loading Information Label. See
Loading the Vehicle on page 8-30,
for more information about the
Tire and Loading Information Label
and its location on your vehicle.Different Size Tires
and Wheels
If you add wheels or tires that are
a different size than your original
equipment wheels and tires,
this may affect the way your vehicle
performs, including its braking,
ride and handling characteristics,
stability, and resistance to rollover.
Additionally, if your vehicle has
electronic systems such as, anti-lock
brakes, traction control, and
stability control, the performance of
these systems can be affected.
{CAUTION
If you add different sized
wheels, your vehicle may not
provide an acceptable level of
performance and safety if tires
not recommended for those
wheels are selected. You may
increase the chance that you
will crash and suffer serious
injury. Only use Saturn specic
wheel and tire systems
developed for your vehicle, and
have them properly installed by
a Saturn certied technician.
SeeBuying New Tires on page 9-54
andAccessories and Modifications
on page 9-3for additional
information.
Vehicle Service and Care 9-55
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Notice:The wrong wheel can
also cause problems with bearing
life, brake cooling, speedometer
or odometer calibration,
headlamp aim, bumper height,
vehicle ground clearance, and tire
or tire chain clearance to the
body and chassis.
SeeChanging a Flat Tire on
page 9-60for more information.
Used Replacement Wheels
{CAUTION
Putting a used wheel on the
vehicle is dangerous. You
cannot know how it has been
used or how far it has been
driven. It could fail suddenly
and cause a crash. If you have
to replace a wheel, use a new
GM original equipment wheel.
Tire Chains
{CAUTION
Do not use tire chains. There is
not enough clearance. Tire
chains used on a vehicle
without the proper amount of
clearance can cause damage to
the brakes, suspension or
other vehicle parts. The area
damaged by the tire chains
could cause you to lose control
of the vehicle and you or others
may be injured in a crash.
(Continued)
CAUTION (Continued)
Use another type of traction
device only if its manufacturer
recommends it for use on
the vehicle and tire size
combination and road
conditions. Follow that
manufacturer’s instructions.
To help avoid damage to the
vehicle, drive slowly, readjust
or remove the device if it is
contacting the vehicle, and do
not spin the vehicle’s wheels.
If you do nd traction devices
that will t, install them on the
front tires.
Vehicle Service and Care 9-59
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A
Accessories and
Modications...................... 9-3
Accessory Power Outlets......4-10
Adding Equipment to Your
Airbag-Equipped Vehicle....1-35
Additives, Fuel.....................8-36
Add-On Electrical
Equipment.......................9-33
Air Cleaner/Filter, Engine.......9-11
Air Conditioning..................... 7-1
Airbag
Passenger Status
Indicator.......................4-15
Readiness Light................4-14
System, Replacing Parts
After a Crash................1-36
Airbag System.....................1-23
Adding Equipment to Your
Airbag-Equipped
Vehicle........................1-35
Check.............................1-36
How Does an Airbag
Restrain?.....................1-28
Servicing Your
Airbag-Equipped
Vehicle........................1-34Airbag System (cont.)
What Makes an Airbag
Inate?........................1-28
What Will You See After
an Airbag Inates?........1-29
When Should an Airbag
Inate?........................1-27
Where Are the
Airbags?..............1-25, 1-30
Antenna, Fixed Mast............6-25
Antilock Brake
System (ABS)..................8-18
Anti-lock Brake, System
Warning Light...................4-18
Appearance Care
Chemical Paint Spotting.....9-79
Exterior Cleaning..............9-75
Finish Damage.................9-79
Interior Cleaning...............9-72
Sheet Metal Damage........9-78
Underbody Maintenance....9-79
Vehicle Care/Appearance
Materials
......................9-80
Appointments, Scheduling
Service...........................11-8Audio System........................ 6-1
Audio Steering Wheel
Controls.......................6-24
Fixed Mast Antenna..........6-25
Radio Reception...............6-25
Theft-Deterrent Feature......6-24
Audio System(s).................... 6-2
Automatic Transmission
Fluid...............................9-12
Operation.......................... 8-5
B
Battery...............................9-25
Run-Down Protection.......... 5-4
Brakes...............................9-22
System Warning Light.......4-17
Braking...............................8-17
Break-In, New Vehicle............ 8-2
Bulb Replacement................9-28
Front Turn Signal Lamps . . . 9-28
Halogen Bulbs..................9-28
Headlamp Aiming..............9-26
License Plate Lamps.........9-32
Replacement Bulbs...........9-33
Taillamps.................9-29, 9-30
Buying New Tires.................9-54
INDEX i-1
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