6Engine compartment
IB3636
Engine ______________________ 194
Checking the oil level ___________ 194
Engine oil, specification _________ 263
Braking______________________ 160
ABS brakes __________________ 161
Brake and clutch fluid ___________ 196
Brake system _________________ 267
Brake pads ___________________ 267
Fuses _________________ 216
Changing a fuse _________ 218
Relays ________________ 220
Table of fuses ___________ 216Temperature gauge ______ 65
Driving in hot weather_____ 173
Driving in cold weather ____ 172
Coolant _______________ 195
Coolant capacity_________ 262
Power steering fluid _______ 198
Steering, technical data ___ 267
Wipers and washers ______ 77
Washers _______________ 203
Washer jets ____________ 203
Jump starting _________________ 186
Battery ______________________ 199
Charging/replacing the battery____ 200
Manual transmission3_________ 150
Automatic transmission3_______ 151
Automatic transmission,
technical data ________________ 266
Manual gearbox, technical data ___ 266
Important considerations for driving 144
Turbo unit ___________________ 191
Engine, technical data __________ 262Ignition switch ___________ 140
Drive belts ______________ 201
Spark plugs _____________ 265
Catalytic converter _______ 145Warning labels __________ 7
V.I.N. number ___________ 270
Engine number __________ 270
Gearbox number _________ 270
Color code______________ 270
Tire and Loading Information
Label _________________ 23195_US_M08.book Page 6 Friday, May 11, 2007 1:06 PM
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59 Instruments and controls
This light indicates a malfunction in the
fuel-injection or ignition system.
Did you recently put fuel into your vehicle?
If so, reinstall the fuel cap, making sure to
fully install the cap. See Fuel cap on page
147. The diagnostic system can determine
if the fuel cap has been left off or improperly
installed. A loose or missing fuel cap will
allow fuel to evaporate into the atmosphere.
A few driving trips with the cap properly
installed should turn the light off.
The car may still be driven with care and
with somewhat diminished performance
(see
page 144).
This light will come on if the engine oil pres-
sure is dangerously low. If the light flashes
or comes on while you are driving, stop the
car, switch off the engine and check the
engine oil level (see page 194).
This light will come on if the battery is dis-
charging. If it comes on while you are driv-
ing, stop the car as soon as possible and
switch off the engine.
Check the alternator drive belt (see page
201). If the belt has broken:
the engine may overheat (cooling system
will not function properly)
the battery will not be charged
the A/C compressor will not run and
power assistance for the steering will be
lost.This light will come on if there is insufficient
brake fluid in the reservoir (see pages 196).
If the ABS warning light is on at the same
time, the ABS system may be inoperative
because of a fault (see ”Anti-lock brake
warning”, page 60).
NOTEThe car should be checked immediately
at a workshop to prevent more serious
faults from arising. We recommend that
you contact an authorized Saab dealer.
Warning, oil pressure
(engine oil)
NOTEUnder no circumstances must the car be
driven when this warning light is on. Low
oil pressure can result in serious engine
damage.
Warning, charging
Brake warning light
WARNING
Never drive the car when this warning
lights is on. Danger of brake failure!
If the level of brake fluid in the reser-
voir is below the MIN mark, the car
should be towed to a workshop. We
recommend that you contact an
authorized Saab workshop.
Have the brake system checked at
once by a workshop. We recommend
that you contact an authorized Saab
dealer.
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64 Instruments and controlsAutochecking of lights,
main instrument panel The above warning and indicator lights
should come on when the ignition is
switched on prior to starting. They should go
out after about 3 seconds.
The following lights light up until the engine
is started, presuming that no fault exists:
Oil pressure warning light .
Warning, charging .
InstrumentsTachometerThe tachometer indicates the engine speed
in thousands of revolutions per minute. The
needle may be allowed to enter the broken
red zone on the dial only for an instant.
A safety cut-out function (in the fuel system)
prevents the engine speed from exceeding
approximately 6,000 rpm.
Odometer and trip meter The odometer records the distance traveled
in miles on U.S. vehicles and on Canadian
vehicles the distance indicated is in kilome-
tres, and the trip meter in miles and tenths
(kilometres and tenths of kilometres on
Canadian vehicles). Reset button The reset button has two functions, deter-
mined by whether the ignition is ON or OFF.
When the ignition is ON, pressing the
button will reset the trip meter.
When the ignition is OFF, the display
lights up enabling you to read the odome-
ter and trip meter. Pressing the button a
second time will reset the trip meter.
IB4468
1 Cars with automatic transmission
IB3847
IB4157
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147 Starting and driving
Refueling1 Switch off the engine.
2 Open the fuel cap, located in the
right-hand rear fender.
3 Insert the fuel pump nozzle beyond the
flange on the filler pipe and let the first
mark (a ring, a pimple or the first
spring-coil) rest on the flange. Do not
withdraw the nozzle while filling is in
progress.
4 Cease refueling the first time the pump
stops, and wait a few seconds after
you´ve finished pumping before you
remove the nozzle.Fuel cap
To remove the fuel cap, turn it slowly to the
left (counterclockwise). The fuel cap has a
spring in it; if you let go of the cap too soon,
it will spring back to the right.
When you put the fuel cap back on, turn it to
the right (clockwise) until you hear three
clicks. Make sure you fully install the cap.
The diagnostic system can determine if the
fuel cap has been left off or is improperly
installed. See Engine malfunction (CHECK
ENGINE) on page 58.The most effective way to prevent conden-
sation forming in the tank (and thus avoid
possible running problems) is to keep the
tank well filled.
Before the onset of freezing temperatures in
winter, it may be advisable to add gasoline
anti-freeze to the fuel a few times to dispel
any condensation in the system.
The fuel door has a built in filler cap holder
slot located on the fuel door. Slide the white
ring on the cap into the slot.
Notice: If you need a new fuel cap, be sure
to get the right type. Your dealer can get one
for you. If you get the wrong type, it may not
fit properly
WARNING
If a fire starts while you are refueling, do
not remove the nozzle. Shut off the flow of
fuel by shutting off the pump or by notify-
ing the station attendant. Leave the area
immediately.
NOTEDo not overfill. Fuel should not come
right up the filler pipe as expansion room
is needed when the temperature rises.
Fill to maximum filling capacity.
Stop filling after the first time that the
nozzle trips to shut off the flow of fuel.
Filling capacity can differ between
different fuel stations and outside
temperature. Fuel tank volume when
nozzle trips to shut off, may vary by
0.5 gal. (2 liters).
Do not fill fuel all the way up the filler
pipe. The gasoline must be allowed
room for expansion especially during
hot weather.
When refueling, hang the fuel cap inside
the fuel door
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149 Starting and driving
occurs, return to your authorized Saab
dealer for diagnosis. If it is determined that
the condition is caused by the type of fuel
used, repairs may not be covered by your
warranty.
Additives
To provide cleaner air, all gasolines in the
United States are now required to contain
additives that will help prevent engine and
fuel system deposits from forming, allowing
your emission control system to work prop-
erly. You should not have to add anything to
your fuel. However, some gasolines contain
only the minimum amount of additive
required to meet U.S. Environmental Pro-
tection Agency regulations. Saab recom-
mends that you buy gasolines that are
advertised to help keep fuel injectors and
intake valves clean. If your vehicle experi-
ences problems due to dirty injectors or
valves, try a different brand of gasoline.
Gasolines containing oxygenates, such as
ethers and ethanol, and reformulated gaso-
lines may be available in your area to con-
tribute to clean air. Saab recommends that
you use these gasolines, particularly if they
comply with the specifications described
earlier.Notice: Your vehicle was not designed
for fuel that contains methanol. Do not
use fuel containing methanol. It can
corrode metal parts in your fuel system
and also damage the plastic and rubber
parts. That damage would not be
covered under your warranty.
Some gasolines that are not reformulated
for low emissions may contain an
octane-enhancing additive called methylcy-
clopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy
gasoline whether the fuel contains MMT.
Saab does not recommend the use of such
gasolines.
Fuels containing MMT can reduce the life of
spark plugs and the performance of the
emission control system may be affected.
The malfunction indicator lamp may turn on.
If this occurs, return to your authorized Saab
dealer for service.Fuels in Foreign Countries
If you plan on driving in another country out-
side the United States or Canada, the
proper fuel may be hard to find. Never use
leaded gasoline or any other fuel not recom-
mended in the previous text on fuel. Costly
repairs caused by use of improper fuel
would not be covered by your warranty.
To check the fuel availability, ask an auto
club, or contact a major oil company that
does business in the country where you will
be driving.95_US_M08.book Page 149 Friday, May 11, 2007 1:06 PM
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154 Starting and drivingIf ”Automatic transmission3, fault indicator”
light appears on the main instrument panel,
the system has detected a fault in the auto-
matic transmission or its control module
(see page 62).
This also means that the Limp-home mode
has been selected, to guard against further
damage being done to the transmission. In
this mode, the automatic transmission
starts in 5th gear, and gear changes (if nec-
essary) will have to be made manually.
Stop the car in a safe place. Switch off then
restart the engine. If the fault is intermittent,
the transmission will operate as normal
despite the fault indicator being on. Have
the car checked at a workshop. We recom-
mend that you contact an authorized Saab
dealer.
It is not possible to select the SPORT or
Sentronic mode when the Limp-home mode
is active.
Gear changes must be made manually.
The following gears will be engaged in the
respective selector positions when the auto-
matic transmission is in Limp-home mode:
Overheated transmission fluid If the automatic-transmission fluid should
overheat, the following message will appear
on the SID:
”Gearbox too hot.
Make a safe stop.”
In this event, stop the car in a suitable place,
switch off the engine and open the hood.
Wait for several minutes then turn on the
ignition to check that the message has gone
out. When driving subsequent to the trans-
mission fluid overheating, select a gear in
which the engine speed is about 3,000 rpm.
Overheating of the automatic-transmission
fluid can occur when the car is towing a
heavy load, such as a camping trailer in hilly
country. High ambient temperatures can
also increase the temperature of the trans-
mission fluid or the oil cooler may be faulty.
Contact a workshop. We recommend that
you contact an authorized Saab dealer (see
also page 174).
Automatic transmission3
33 3,
fault indicator
Position R D M L
Gear Reverse 5th 5th 2nd
NOTEIf the control module has actuated the
Limp-home function for the automatic
transmission, the car will remain in 5th
gear when D is selected, making it very
sluggish.
Select position L to prevent unnecessary
wear on the transmission. The transmis-
sion then starts in 2nd gear. Once the car
is moving you can select position D.
When the indicator light is on, the car
must not be driven with a caravan or
trailer attached.
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187 Starting and driving
help save both batteries and it could
save your radio.
4 Open the hood and locate the battery.
Find the positive (+) and negative (–) termi-
nals on the battery.5 Check that the jumper cables do not
have loose or missing insulation. If they
do, you could get a shock and also the
vehicles could be damaged.
Before you connect the cables, here are
some basic things you should know.
Positive (+) will go to positive (+) and
negative (–) will go to a major metal
engine part with a good ground. Do not
connect (+) to (–) or you will get a short
that could injure you or would damage
the battery and maybe other parts as
well.
6 Connect the red positive (+) cable to the
positive (+) terminal of the vehicle with
the discharged battery.
7 Do not let the other end touch metal.
Connect it to the positive (+) terminal of
the good battery. Use a remote positive
(+) terminal if the vehicle has one.
8 Now connect the black negative (–)
cable to the good battery’s negative
terminal.NOTEIf you leave your radio on, it could be
badly damaged. The repairs would not be
covered by your warranty.
WARNING
An electric fan can start up even when the
engine is not running and can injure you.
Keep hands, clothing and tools away from
any underhood electric fan.
WARNING
Using a match or flame of any kind near a
battery can cause battery gas to explode.
You can suffer burns or be blinded. Use a
flashlight if you need more light.
Be sure the battery has enough water.
The battery installed in your new Saab
has filler caps. Be sure the right amount
of water is there. Add distilled or boiled
water if the level is too low. If you don’t,
explosive gas could be present.
Be sure the electrolyte in the battery is not
frozen. Discharged batteries will freeze.
When connecting jumper cables to a
frozen battery, gas from the chemical
reaction inside the battery can build up
under the ice and cause an explosion.
Battery fluid contains acid that can burn
you. Do not get it on you. If you acciden-
tally get it in your eyes or on your skin,
flush the area with water and get medical
help immediately.
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194 Car care and technical informationEngineThe 2.3-liter model is a transverse, 4-cylin-
der in-line engine with twin overhead cam-
shafts and 4 valves per cylinder.
This engine is equipped with balance shafts
that reduce engine vibration to a minimum.
The balance shafts are chain driven and
rotate at twice the speed of the crankshaft.
They produce forces and torques that are
opposed to those generated by the pistons
and connecting rods, an effect that occurs
twice for each revolution of the engine.
Engine noise is also reduced as the
counter-rotating shafts counteract the vibra-
tion from the moving parts of the engine.
The transmission, located on the right
(viewed from the front), is integrated with
the engine. All models have front-wheel
drive.
Engine oilChecking the oil level Check the engine-oil level regularly. This
should be done after the engine has been
run to normal temperature and then allowed
to cool for 2–5 minutes, with the car stand-
ing on level ground. Remove the dipstick
and wipe it clean before checking the level.The oil level must not be allowed to drop
below the MIN mark on the dipstick, nor
should oil be filled beyond the MAX mark, as
this can lead to excessive oil consumption.
The distance between the MIN and MAX
marks on the dipstick corresponds to a
volume of approximately 1.05 qts (1 liter).
When necessary, add oil of the recom-
mended grade via the dipstick tube.
Recommended oil grade, see page 263.
NOTEDo not operate the engine with a low
oil level.
Change engine oil and oil filter as pre-
scribed in the service programme.
Only use the recommended oil type.
Follow the three points listed above to
avoid severe engine damage.
More frequent oil changes are recom-
mended if your vehicle is operated under
certain conditions, see page 254.
IB601
Balance shafts
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