6Engine bay, 4-cylColor code______________ 297
Engine number __________ 297
Gearbox number _________ 297
Warning labels __________ 8
Vehicle identification number 297Ignition system __________ 291
Alternator_______________ 219
Drive belt _______________ 219
Exhaust emission control __ 157
Simple troubleshooting (ACC) 274
Spark plugs _____________ 291
Turbo gauge ____________ 88Engine oil: checking level __ 210Automatic transmission _________ 165
Transmission: technical data _____ 292
Manual transmission ___________ 164
Battery ______________________ 216
Jump starting _________________ 200
Battery charge ________________ 216
Oil grade and viscosity__________ 290
Engine: description ____________ 205
Engine: technical data __________ 289
Important considerations for driving 156
Wash/wipe stalk switch____ 103
Washer fluid ____________ 221
Washer jets ____________ 222
Topping-up fluid _________ 221
Power steering ________________ 215
Fluid: checking/topping up _______ 215
Coolant: checking/topping-up ____ 212
Driving in hot climates __________ 189
Radiator _____________________ 289
Temperature gauge ____________ 88
Fuse table _____________ 242
Changing a fuse _________ 237
Fuses _________________ 237
Relays ________________ 242ABS brakes_____________ 172
Brake pads _____________ 214
Brake system ___________ 293
Brake fluid______________ 214
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8
CoolantNever open when engine hot!
Radiator fanRadiator fan may start at any
time.
Battery No sparks, flames or smoking
Shield eyes, explosive gases can cause blindness or injury
Sulphuric acid can cause blindness or severe burns
Flush eyes immediately with water. Get medical help fast
Do not tip battery. Do not open battery
NO SPARKS, FLAMES OR SMOKING
SHIELD EYES
KEEP OUT OF REACH FROM CHILDREN
ACID
SEE OWNER’S MANUAL
EXPLOSIVE GASWarning labelsA/C systemRefrigerant at high pressure.
Do not loosen or remove the A/C system fittings before discharging the A/C
system. Improper service methods may cause personal injury.
System to be
serviced by qualified personnel only. For instructions consult dealer man-
ual.
The A/C system complies with SAE J639.
Charge: 4 cyl. - 680 g and 6 cyl. - 650 g R134a.
Compressor oil: 150 cc PAG oil SP-10 alt.
Saab oil 4759106
Maintenance FreeP/N 127 93 95512V 60Ah 580A (EN)
000 A-12102-EP
LEVEL INDICATORDARK OK
CLEAR LOW
CANADA
NETTOYER LE BOUCHON
DE REMPLISSAGE
AVANT DE L’ENLEVER.
UTILISER SEULEMENT
DU LIQUIDE DOT 4 PROV-
ENANT D’UN CONTE-
NANT SCELLÉ.
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10
No sparks,
flames or
smokingBuckle up
Refer to
the Owner’s
ManualAirbag
Shield eyesNever place a
rear-facing
child seat in
this seat
Keep out of
reach of
childrenElectric
windows
Battery acid
contains sul-
phuric acidDeactivating
of rear window
switches
Risk of
explosive gasCentral
locking, lock
Central
locking,
unlock
Trunk lid,
opening
HeadlightsWindshield
wipers
Direction
indicatorsWindshield
washers
Parking lights Defroster
Hazard warn-
ing lightsRear window
heating
Front fog lights Cabin fan
Rear fog light
Coolant tem-
peratureRadiator fan
No charge to
batteryFuel
Foot brakeAutomatic Tire
Pressure
Monitoring
System
Coolant level
Engine oil
pressure
ABS brakes
TCS/ESP
®
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212 Car careTransmission fluidManual transmission
Check and top up the oil in accordance with
the service program.
Automatic transmission
Check and top up the oil in accordance with
the service program.Coolant
There is an overpressure in the cooling
system. Coolant temperatures can some-
times exceed 212° F (100° C).
If the coolant level drops too low, the follow-
ing message appears on the SID:
The properties of the coolant are retained
for the entire service life of the car. There-
fore, it is not necessary to change the cool-
ant.
The coolant contains 45 % antifreeze and
anti-corrosion fluid. This ratio gives the best
cooling effect. Lower concentrations should
be avoided, in view of the corrosion risk.
Coolants of a different brand could damage
the engine or cooling system. We therefore
recommend strict use of coolants that have
been approved by Saab.Note
If incorrect coolant is used or added, the
life-time properties will be affected. Even if
the coolant is flushed from the system and
replaced with life-time coolant, life-time
properties are no longer retained and the
coolant must then be drained and replaced
at regular intervals.
WARNING
Proceed with caution if the radiator is
boiling when you open the hood.
Never remove the expansion-tank
filler cap when the radiator is boiling.
The cooling system is pressurized –
hot coolant and vapor can escape
when the filler cap is released. These
can cause injury to your eyes and
burns. Loosen the cap carefully, and
let the engine cool before removing
the cap.
Exercise care when adding coolant.
Coolant on hot surfaces constitutes a
fire risk.
Coolant level low.
Refill.
NOTEIf the cooling system needs topping up,
mix the antifreeze with the appropriate
quantity of drinking water or distilled
water before adding it to the system.
If undiluted antifreeze is added, the
engine could still freeze and be damaged.
This is because the antifreeze will not mix
properly with the coolant before the ther-
mostat has opened to allow full circula-
tion.
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219 Car care
Drive beltThe alternator is situated on the right-hand
side of the engine. It is driven by a
poly-V-belt from the crankshaft pulley.A slipping or broken poly-V-belt can
result in:
no charge to the battery
no A/C compressor function.
The belt tension is critical and is adjusted
automatically by the belt tensioner.
WARNING
Keep hands and clothing clear of drive
belts when engine is running.
Always stop the engine before
inspecting the drive belt.
The radiator fan is electric and can
start even when the engine is
switched off.NOTESerious damage can be done to the car’s
electrical system if an alternator lead is
disconnected while the engine is running.
Drive belt, 4-cyl engine
Drive belt, V6 engine
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222 Car careWasher jetsThe washer jets, which are adjustable, can
be cleaned with a pin if necessary.
Changing bulbs
Autochecking of lightsThe bulbs that are most important from the
point of view of traffic safety are monitored
by the car’s electrical system. If one of these
bulbs should fail, a message will be dis-
played on the SID.
Example of SID message:
The following bulbs are not checked: park-
ing lights, front fog lights, reversing lights,
license plate lighting, side marker lights and
side direction indicators.
SportCombi
The tail lights and brake lights consist of
LEDs. If approx. 3/4 of the LEDs on one side
are broken then this is indicated in the SID.
If a stop light bulb fails
SportSedan: If a stop light bulb fails, the
adjacent taillight will act as a stop light to
ensure traffic safety. Change the broken
bulb when possible.
All rear light bulbs are of the same type and
rated 21 W, with the exception of the license
plate lighting which is rated 5 W.
WARNING
Before changing a bulb in the engine
bay, switch off the engine to avoid the
danger of fingers and hands being
injured by moving parts.
The radiator fan can cut in even when the
engine is switched off.NOTESwitch off the ignition before changing a
bulb, to avoid possible short-circuiting.
Left low beam failure.
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274 Car careAir conditioning (A/C)
TroubleshootingIf a fault occurs in the A/C system, there are
a number of checks you can perform your-
self. If the fault persists, however, have the
system checked at a workshop. We recom-
mend that you contact a Saab dealer.
Note
When the A/C system is running, the intake
air is dehumidified. The resultant condensa-
tion that forms on the evaporator is drained
off under the car. When the car is parked,
this may result in a small puddle forming on
the ground. The warmer the air and the
higher the relative humidity, the more con-
densation will be produced.Inadequate coolinga Check that the condenser (in front of the
radiator) has not become clogged with
dirt and insects.
b Make sure that the compressor drive
belt does not slip (see page 219).
c Check the fuses for the ventilation fans
and compressor (see page 239).
MaintenanceThe compressor drive belt should be
inspected under the regular service
program.
Clean away dirt and insects from the
condenser and radiator to prevent clog-
ging. When washing the car, use the hose
to spray the radiator and condenser
(located in front of the radiator) from both
sides (both from the front of the car and
from inside the engine bay). Do not use a
pressure washer.
Caution: Do not hose down the radia-
tor and condenser while the engine is
hot.
WARNING
All repairs and adjustments to the A/C
system must be carried out at a Saab
dealer authorized for this kind of work.
The A/C system is pressurized. Do not
break any connections or undo A/C
system components.
Escaping gas can cause eye injury or
other personal injury.NOTEThe A/C system is designed for use
with R134a refrigerant.
Refrigerant handling requires special
equipment and special procedures for
charging and draining the system.
Never mix R 134a with other refriger-
ants.
NOTEDo not use a pressure washer when
cleaning the condenser or radiator due to
the risk of damage.
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275 Car care
Other than in extremely cold weather, do not
screen the radiator, e.g. with netting, as this
will greatly diminish its cooling capacity.
Applicable to the manual climate control
system - During cold months the air condi-
tioning should be switched on once or
twice a month and run for 5–10 minutes
during highway driving once the engine is
warm.
This action saves the gaskets in the
compressor from being spoiled. The
compressor uses a lubricant that circu-
lates with the coolant.
Note
The A/C system cannot be switched on
when the outside temperature is below 32°F
(0°C). Turn on the A/C system when the car
is standing in a warm place. Simplest is to
always have the A/C button pressed in. The
A/C system will then cut in automatically
when the outside temperature is high
enough.
Headlight aimingThe vehicle has a visual optical headlight
aiming system equipped with vertical
aiming device. The aim has been preset at
the factory and should normally not need
further adjustments.
If your headlights are damaged in a crash,
the headlight aim may be affected. If you
believe your headlights need to be
re-aimed, we recommend that you take it to
your Saab dealer for service. However, it is
possible for you to re-aim your headlights as
described in the following procedure.To check the aim, the vehicle should be
properly prepared as follows:
The vehicle shall be placed so that the
headlights are 25 ft (7.6 m) from a light
colored wall or other flat surface. The
aiming area should be darkened, this will
improve your ability to see the beam of the
low beam headlight being aimed.
An optical headlamp aimer can also be
used and will than replace the wall.
The vehicle must have all four wheels on
a perfectly level surface which is level all
the way to the wall or other flat surface.
The vehicle should be placed so it is
perpendicular to the wall or other flat
surface.
The vehicle should be unloaded and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat.
The vehicle should be fully assembled
and all other work stopped while headlight
aiming is being done.
The vehicle should not have any snow, ice
or mud attached to it.
Tires should be inflated to the prescribed
pressure.
Close all doors.
Rock the vehicle to stabilize the suspen-
sion.
Headlight aiming is done with the vehicle
low beam lamps. The high beam lamps will
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.NOTETo make sure that your headlights are
aimed properly read all instructions
before beginning. Failure to follow these
instructions could cause damage to
headlight parts or a not correctly aimed
headlight.
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