523 Technical data
Fuels, coolants, lubricants
ModelCapacityFuels, coolants, lubricants, etc.
Transfer case
single speedAll models0.53 US qt (0.5 l)MB Automatic Transmission Fluid
Front axleAll models1.2 US qt (1.1 l)Hypoid gear oil
Rear axleAll models1.2 US qt (1.1 l)Hypoid gear oil
Power steeringML 350approx. 1.3 US qt (1.2 l)MB Power Steering Fluid or approved
Dexron III ATF
ML 320 CDI
ML 5501
1Data preliminary.
approx. 2.3 US qt (2.2 l)MB Power Steering Fluid
Front wheel hubsAll modelsapprox. 1.5 oz (43 g) eachHigh temperature roller bearing grease
Brake systemAll models-MB Brake Fluid (DOT 4+)
Cooling systemML 320 CDI,
ML 350approx. 10.0 US qt (9.5 l)MB Anticorrosion/Antifreeze
ML 5501approx. 12.7 US qt (12.0 l)MB Anticorrosion/Antifreeze
ML 63 AMGapprox. 12.2 US qt (11.5 l)MB Anticorrosion/Antifreeze
524 Technical data
Fuels, coolants, lubricants
ModelCapacityFuels, coolants, lubricants etc.
Fuel tankAll models25.1 US gal (95.0 l)Gasoline engine:
Premium unleaded gasoline
Minimum Posted Octane 91
(Avg. of 96 RON/86 MON)
Diesel engine:
ULTRA-LOW SULFUR HIGHWAY DIESEL FUEL
(15 ppm SULFUR MAXIMUM)
including a reserve ofAll except
ML 63 AMGapprox. 3.5 US gal (13.0 l)
including a reserve ofML 63 AMGapprox. 4.0 US gal (15.0 l)
Air conditioning systemAll modelsR-134a refrigerant and special PAG lubricant
oil (never R-12)
Windshield washer system and
headlamp cleaning system*All models8.1 US qt (7.7 l)MB Windshield Washer Concentrate1
1Use MB Windshield Washer Concentrate “MB SummerFit” and water for temperatures above freezing or MB Windshield Washer Concentrate “MB SummerFit” and
commercially available premixed windshield washer solvent/antifreeze for temperatures below freezing point. Follow suggested mixing ratios (page 530).
525 Technical data
Fuels, coolants, lubricants
Engine oils
Engine oils are specifically tested for their
suitability in our engines and durability for
our service intervals. Therefore, only use
approved engine oils and oil filters
required for vehicles with Maintenance
System. For a listing of approved engine
oils and oil filters, refer to the Factory
Approved Service Products pamphlet
(USA only), or contact an authorized
Mercedes-Benz Light Truck Center.Engine oil additives
Air conditioning refrigerant
R-134a (HFC) refrigerant and special PAG
lubricating oil are used in the air condition-
ing system.
Brake fluid
Only brake fluid approved by
Mercedes-Benz is recommended. Any
authorized Mercedes-Benz Light Truck
Center will provide you with additional
information.
!Using engine oils and oil filters of
specification other than those expressly
required for the Maintenance System, or chang-
ing of oil and oil filter at change intervals longer
than those called for by the Maintenance System
will result in engine or emission control system
damage not covered by the Mercedes-Benz
Limited Warranty.
Please follow Maintenance System recommen-
dations for scheduled oil changes. Failure to do
so will result in engine or emission control
system damage not covered by the
Mercedes-Benz Limited Warranty.
!Do not blend oil additives with engine oil.
They may damage the engine.
Damage or malfunctions resulting from blending
oil additives are not covered by the
Mercedes-Benz Limited Warranty.
!Never use R-12 (CFC) or mineral-based
lubricating oil. Otherwise damage to the system
will occur.
Warning!G
During vehicle operation, the boiling point of
the brake fluid is continuously reduced
through the absorption of moisture from the
atmosphere. Under extremely strenuous
operating conditions, this moisture content
can lead to the formation of bubbles in the
system, thus reducing the system’s
efficiency.
Therefore, the brake fluid must be replaced
regularly. Refer to your vehicle’s
Maintenance Booklet for replacement inter-
val.
527 Technical data
Fuels, coolants, lubricants
These blends must also meet all other fuel
requirements, such as resistance to spark
knock, boiling range, vapor pressure, etc.
Diesel engine
Only use commercially available vehicular
ULTRA-LOW SULFUR HIGHWAY DIESEL
FUEL (15 ppm SULFUR MAXIMUM).
To prevent malfunctions, diesel fuel with
improved cold flow characteristics is of-
fered in the winter months. Check with
your fuel retailer.Gasoline additives (gasoline engine)
A major concern among engine
manufacturers is carbon build-up caused
by gasoline. Mercedes-Benz recommends
only the use of quality gasoline containing
additives that prevent the build-up of
carbon deposits.
After an extended period of using fuels
without such additives carbon deposits
can build up, especially on the intake
valves and in the combustion area, leading
to engine performance problems such as:
Warm-up hesitation
Unstable idle
Knocking/pinging
Misfire
Power lossIn areas where carbon deposits may be
encountered due to lack of availability of
gasolines which contain these additives,
Mercedes-Benz recommends the use of
additives approved by us for use on
Mercedes-Benz vehicles. Refer to the
Factory Approved Service Products
pamphlet (USA only) or contact an
authorized Mercedes-Benz Light Truck
Center for a listing of approved product(s).
Follow directions on product label.
Do not blend other fuel additives with fuel.
This only results in unnecessary costs and
may be harmful to the engine operation.
!Do not fill the tank with gasoline. Do not
blend diesel fuel with gasoline or kerosine. The
fuel system and engine will otherwise be
damaged, which is not covered by the
Mercedes-Benz Limited Warranty.
!Damage or malfunction resulting from poor
fuel quality or from blending additional fuel
additives other than those tested and approved
by us for use on Mercedes-Benz vehicles are not
covered by the Mercedes-Benz Limited
Warranty.
528 Technical data
Fuels, coolants, lubricants
Coolants
The engine coolant is a mixture of water
and anticorrosion/antifreeze, which
provides:
Corrosion protection
Freeze protection
Boiling protection (by increasing the
boiling point)
The cooling system was filled at the factory
with a coolant providing freeze protection
to approximately -35°F (-37°C) and corro-
sion protection.If the antifreeze mixture is effective to
-35°F (-37°C), the boiling point of the cool-
ant in the pressurized cooling system is
reached at approximately 266°F (130°C).
The coolant solution must be used year
round to provide the necessary corrosion
protection and increase boil-over protec-
tion. Refer to Maintenance Booklet for
replacement interval.
Coolant system design and coolant used
determine the replacement interval. The
replacement interval published in the
Maintenance booklet is only applicable if
MB 325.0 Anticorrosion/Antifreeze solu-
tion or other Mercedes-Benz approved
products of equal specification are used to
renew the coolant concentration or bring it
back up to the proper level.
For information on other Mercedes-Benz
approved products of equal specification,
refer to the Factory Approved Service
Products pamphlet (USA only) or contact
an authorized Mercedes-Benz Light Truck
Center.To provide important corrosion protection,
the solution must be at least 50% anticor-
rosion/antifreeze (equivalent to freeze
protection to approximately -35°F
[-37°C]). If you use a solution that is more
than 55% anticorrosion/antifreeze (freeze
protection to approximately -49°F
[-45°C]), the engine temperature will
increase due to the lower heat transfer
capability of the solution. Therefore, do not
use more than this amount of anticorro-
sion/antifreeze.
If the coolant level is low, water and
MB 325.0 Anticorrosion/Antifreeze
should be used to bring it up to the proper
level (have cooling system checked for
signs of leakage). Please make sure the
mixture is in accordance with label instruc-
tions.
The water in the cooling system must meet
minimum requirements, which are usually
satisfied by normal drinking water. If you
are not sure about the water quality, con-
sult an authorized Mercedes-Benz Light
Truck Center.
!Add premixed coolant solution only. Adding
water and MB 325.0 Anticorrosion/Antifreeze
separately from each other, could cause engine
damage not covered by the
Mercedes-Benz Limited Warranty.
537 Index
Engine
Belt layout (ML 320 CDI) 512
Belt layout (ML 350, ML 550) 512
Belt layout (ML 63 AMG) 512
Block heater (Canada only) 385
Break-in recommendations 343
Cleaning 391
Compartment 341
Emergency engine shut-down 506
Malfunction indicator lamp 29
Maximum engine speed 146, 513,
514
Number 511
Starting 54
Starting with KEYLESS-GO* 55
Starting with the SmartKey 55
Tachometer 29, 146
Technical data 513
Turning off with KEYLESS-GO* 67
Turning off with the SmartKey 67Engine coolant see Coolant
Engine oil 343, 525
Adding 344, 525
Additives 525
Changing 344, 525
Checking level 343
Checking with the oil dipstick 343
Consumption 343
Filler neck (ML 350, ML 320 CDI) 344
Filler neck (ML 550, ML 63 AMG) 344
Recommended engine oils and oil
filters 525
ESP
®27, 100
Four wheel electronic traction system
with ESP
®100
Messages in the multifunction
display 418, 419
Off-road-ESP
®103
Warning lamp 27, 405
ETD 87, 410
Safety guidelines 76
Expanding cargo compartment 269Exterior rear view mirrors 49, 199
Folding 201
Power folding* 200
Synchronizing 200
F
Fastening the seat belts 51
Filler neck, Engine oil
(ML 350, ML 320 CDI) 344
Filler neck, Engine oil
(ML 550, ML 63 AMG) 344
First aid kit 448
Flat tire 478
Collapsible tire
(ML 63 AMG only) 453, 518
Lifting the vehicle 479
Lowering the vehicle 487
Minispare wheel
(except ML 63 AMG) 452
Mounting the spare wheel 479
Preparing the vehicle 479
Spare wheel 518
Floormats 289
538 Index
Fluids
Automatic transmission fluid 345
Brake fluid 340, 523, 525
Capacities 522
Engine coolant 340, 345, 528
Engine oil 343, 525
Power steering fluid 523
Windshield washer and headlamp
cleaning system* 340, 524, 530
Fog lamps 138, 139
Corner-illuminating front fog
lamps* 140
Messages in the multifunction
display 439
Rear fog lamp 139
Replacing bulbs 469
4-ETS 104
Off-road - 4-ETS 105
Front air bags 77
Front defroster 210, 225
Front lamps see HeadlampsFront passenger front air bag 72, 77
Messages in the multifunction
display 421, 422, 423, 424
Front passenger front air bag off indicator
lamp 31, 83
Front seat head restraints see
Head restraints
Front towing eye 501
Fuel 338
Additives 527
Capacities, Fuel tank 524
Consumption statistics 179
Diesel fuel 524
Filling the tank 337
Fuel filler flap and cap 337, 457
Fuel gauge 29
Fuel tank reserve warning lamp 29,
410
Premium unleaded gasoline 338,
526
Requirements, Octane rating 526Fuel cap
Messages in the multifunction
display 435
Fuel consumption statistics
Since last reset 179
Since start 179
Fuel filler flap 337
Locking/unlocking 337
Opening 337
Opening in an emergency 457
Fuel tank
Capacity 524
Filler flap 337
Fuel, Premium unleaded gasoline 524
Fuels, coolants, lubricants etc. 522
Fuses 504
Fuse box in cargo compartment 505
Fuse box in engine compartment 505
Fuse box in passenger
compartment 506
Fuse chart 448
Replacing 504
544 Index
Fog lamps, Front 439
Fog lamps, Rear 441
Front passenger front air bag 421,
422, 423, 424
Fuel cap 435
Headlamps 438, 439, 441, 443
Hood 435
Key, SmartKey 437
Key, SmartKey with
KEYLESS-GO* 436, 437
Lamps 438, 439, 440, 441, 443
Low tire pressure 425, 445, 446
Parking brake 429
Parking lamps 441
Tele Aid 444
Telephone* 444
Turn signals 443
Vehicle battery 427
Windshield washer fluid 444
Multifunction steering wheel 30, 148
Button operation 148N
Navigation system* 161
See separate COMAND system
operating instructions
Net, Cargo* 272
Net, Parcel 283
Neutral gear position, Automatic
transmission 183, 187
New vehicle, Break-in period 310
Night security illumination 138, 171
Normal occupant weight 381
Number, Vehicle Identification (VIN) 510
O
Occupant distribution 381
Occupant safety 72
Active head restraint 88
Air bags 74
Children and air bags 75, 89, 91
Children in the vehicle 89
Fastening the seat belt 51
Front passenger front air bag off
indicator lamp 79, 83, 84
Infant and child restraint systems 90
LATCH-type child seat anchors 93
OCS 79OCS, Messages in the multifunction
display 421, 422, 423, 424
Seat belts 51, 76
OCS 79
Self-test 84
Odometer 146, 147, 154
Off-road - 4-ETS 105
Off-road - ABS 99
Off-road - ESP
®103
Off-road driving
Checklist 322, 327
Crossing obstacles 325
Driving instructions for off-road
driving 319
Driving through water 324
Returning 327
Rules 321
Special driving features 320
Steep terrain 322
Off-road driving program 253
Oil level see Engine oil, Checking level
One-touch gearshifting 193
Operating safety 17
Operator’s Manual 10