Page 499 of 601
498 Practical hints
Unlocking/locking in an emergency
Insert a suitable object such as a coin
into the slot of lock1 (
page 497).
Turn lock1 counterclockwise by 90°
in direction of arrow.
Remove cover2 (page 497).
3Fuel filler flap release
Pull red fuel filler flap release3 in
direction of arrow.
The fuel filler flap is unlocked.
Open the fuel filler door (page 374).
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Page 528 of 601

527 Practical hints
Bleeding the fuel system (diesel engine only)
Bleeding the fuel system (diesel engine only)
Driving the vehicle until the fuel tank is
empty is not recommended. Otherwise, air
may be sucked into the fuel system. If this
happens, the? malfunction indicator
lamp (USA only) or the± malfunction
indicator lamp (Canada only) comes on
and the engine may not start immediately
after refueling the vehicle.
After refueling:
Make sure the automatic transmission
is set toP.
The gear position indicator in the multi-
function display should be on
P.
Do not depress the accelerator.
Turn the SmartKey in the starter switch
to position 2 for at least 10 seconds
(
page 41).
Return the SmartKey in the starter
switch to position 0 (
page 41).
Turn the SmartKey in the starter switch
to position3 (
page 41) and hold it
there for a maximum of 40 seconds or
until the engine runs surge-free.
If the engine does not start:
Wait for approximately 2 minutes.
Turn the SmartKey in the starter switch
to position3 (
page 41) and hold it
there for a maximum of 40 seconds or
until the engine runs surge-free.
If the engine still does not start, do not
make any further attempts to start the
engine. Contact an authorized
Mercedes-Benz Light Truck Center or call
Roadside Assistance (
page 335).iVehicles with KEYLESS-GO*: If necessary,
remove the KEYLESS-GO start/stop button from
the starter switch (
page 43).iWhen the ?malfunction indicator lamp
(USA only) or the ±malfunction indicator
lamp (Canada only) has been illuminated for the
above condition, it will remain illuminated until
the engine was cycled on and off four times in a
row.
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Page 537 of 601

536 Practical hints
Jump starting
If the battery is discharged, the engine can
be started with jumper cables and the bat-
tery of another vehicle. Observe the follow-
ing:
Jump starting should only be performed
using the jump-start contacts located
in the engine compartment
(
page 537).
Jump starting should only be performed
when the engine and catalytic
converter
1 are cold.
Do not start the engine if the battery is
frozen. Let the battery thaw out first.
Only jump start from batteries with the
same voltage rating (12 V). Jump start-
ing with a higher voltage battery could
damage the vehicle’s electrical system,
which will not be covered by the
Mercedes-Benz Limited Warranty.
Only use jumper cables with sufficient
cross-section and insulated terminal
clamps.
Always make sure the jumper cables
are not on or near pulleys, fans or other
parts that move when the engine is
started or running.
Warning!G
Failure to follow these directions will cause
damage to the electronic components, and
can lead to a battery explosion and severe
injury or death.
Never lean over batteries while connecting
or jump starting, you might get injured.
Battery fluid contains sulfuric acid. Do not
allow this fluid to come in contact with eyes,
skin or clothing. In case it does, immediately
flush affected area with water, and seek
medical help if necessary.
A battery will also produce hydrogen gas,
which is flammable and very explosive. Keep
flames or sparks away from battery, avoid
improper connection of jumper cables,
smoking, etc.
Attempting to jump start a frozen battery
can result in it exploding, causing personal
injury.
Read all instructions before proceeding.
1Vehicles with gasoline engine only.
!Do not tow-start the vehicle.
!Avoid repeated and lengthy starting
attempts.
Do not attempt to start the engine using a
battery quick charge unit.
If the engine does not run after several unsuc-
cessful starting attempts, have it checked at the
nearest authorized Mercedes-Benz Light Truck
Center.
Excessive unburned fuel generated by repeated
failed starting attempts may damage the catalyt-
ic converter
1.
Make sure the jumper cables do not have loose
or missing insulation.
Make sure the cable clamps do not touch any
other metal part while the other end is still at-
tached to a battery.
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Page 548 of 601
547 Technical data
Parts service
Warranty coverage
Identification labels
Layout of poly-V-belt drive
Engine
Rims and tires
Electrical system
Main Dimensions
Weights
Fuels, coolants, lubricants
164.boo Seite 547 Freitag, 30. März 2007 12:54 12
Page 554 of 601

553 Technical data
Engine
Engine
ModelGL 320 CDI (164.8221)
1The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz Light Truck Center for the corresponding data of all special bodies and special
equipment.
GL 450 (164.8711)
Engine642273
Mode of operationDiesel 4-stroke engine4-stroke engine, gasoline injection
No. of cylinders68
Bore3.27 in (83.00 mm)3.66 in (92.90 mm)
Stroke3.62 in (92.00 mm)3.38 in (86.00 mm)
Total piston displacement182 cu in (2987 cm3)285 cu in (4663 cm3)
Compression ratio17.7:110.7:1
Output acc. to SAE J 1349215 hp/4000 rpm
(160 kW/4000 rpm)335 hp/6000 rpm2
(250 kW/6000 rpm)
2Premium fuel required. Performance may vary with fuel octane rating.
Maximum torque acc. to SAE J 1349400 lb-ft/1600 - 2400 rpm
(543 Nm/1600 - 2400 rpm)339 lb-ft/2700 - 5000 rpm
(460 Nm/2700 - 5000 rpm)
Maximum engine speed4500 rpm6500 rpm
Firing order1-4-2-5-3-61-5-4-2-6-3-7-8
Poly-V-belt2 035 mm2 404 mm
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Page 555 of 601
554 Technical data
Engine
ModelGL 550 (164.8861)
1All data preliminary. The quoted data apply only to the standard vehicle. See an authorized Mercedes-Benz Light Truck Center for the corresponding data of all special
bodies and special equipment.
Engine273
Mode of operation4-stroke engine, gasoline injection
No. of cylinders8
Bore3.86 in (98.00 mm)
Stroke3.56 in (90.50 mm)
Total piston displacement333.2 cu in (5461 cm3)
Compression ratio10.7:1
Output acc. to SAE J 1349382 hp/6000 rpm2
(285 kW/6000 rpm)
2Premium fuel required. Performance may vary with fuel octane rating.
Maximum torque acc. to SAE J 1349391 lb-ft/2800 - 4800 rpm
(530 Nm/2800 - 4800 rpm)
Maximum engine speed6500 rpm
Firing order1-5-4-2-6-3-7-8
Poly-V-belt2404 mm
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Page 556 of 601

555 Technical data
Rims and tires
Rims and tires
!Only use tires which have been tested and
approved by Mercedes-Benz. Tires approved by
Mercedes-Benz are developed to provide best
possible performance in conjunction with the
driving safety systems on your vehicle such as
ABS or ESP
®. Tires specially developed for your
vehicle and tested and approved by
Mercedes-Benz can be identified by finding the
following on the tire’s sidewall:
MO = Mercedes-Benz Original equipment
tires
Using tires other than those approved by
Mercedes-Benz may result in damage that is not
covered by the Mercedes-Benz Limited
Warranty.
!Using tires other than those approved by
Mercedes-Benz can have detrimental effects,
such as
poor handling characteristics
increased noise
increased fuel consumption
Moreover, tires and rims not approved by
Mercedes-Benz may, under load, exhibit dimen-
sional variations and different tire deformation
characteristics that could cause them to come
into contact with the vehicle body or axle parts.
Damage to the tires or the vehicle may be the
result.
iFurther information on tires and rims is
available at any authorized Mercedes-Benz Light
Truck Center. A placard with the recommended
tire inflation pressure is located on the driver’s
door B-pillar (
page 550). Some vehicles may
have supplemental tire inflation pressure infor-
mation for driving at high speeds (
page 394)
or for vehicle loads less than the maximum
loaded vehicle condition (
page 394). If such
information is provided, it can be found on the
placard located on the inside of the fuel filler
flap.The tire inflation pressure should be checked
regularly and should only be adjusted on cold
tires. Follow tire manufacturer’s maintenance
recommendation included with vehicle.
iThe following pages also list the approved
wheel rim and tire sizes for equipping your
vehicles with winter tires. Winter tires are not
available as standard or optional factory equip-
ment, but can be purchased from an authorized
Mercedes-Benz Light Truck Center.
Depending on vehicle model and the standard or
optional factory-equipped wheel rim/tire
configuration on your vehicle (Appearance
Package, etc.), equipping your vehicle with win-
ter tires approved for your vehicle model may
also require the purchase of two or four wheel
rims of the recommended size for use with these
winter tires. See an authorized Mercedes-Benz
Light Truck Center for more information.
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Page 563 of 601

562 Technical data
Fuels, coolants, lubricants
Capacities
Vehicle components and their respective
lubricants must match. Therefore only use
products tested and approved by
Mercerdes-Benz.
Please refer to the Factory Approved
Service Products pamphlet (USA only), or
inquire at an authorized Mercedes-Benz
Light Truck Center.
Warning!G
Comply with all valid regulations with re-
spect to handling, storing and disposing of
service fluids. Otherwise you could
endanger persons or the environment.
Keep service fluids out of the reach of
children.
For health reasons, you should prevent
service fluids from coming into direct
contact with your skin or clothing.
If a service fluid is swallowed, contact a
physician immediately.
ModelCapacityFuels, coolants, lubricants, etc.
Engine with oil filterGL 320 CDI9.0 US qt (8.5 l)Approved engine oils
GL 450, GL 5509.5 US qt (9.0 l)Approved engine oils
Automatic transmissionAll models9.5 US qt (9.0 l)MB Automatic Transmission Fluid
Transfer case single speedAll models0.5 US qt (0.5 l)MB Automatic Transmission Fluid
Transfer case double speed*All models1.6 US qt (1.5 l)MB Automatic Transmission Fluid
Front axleAll models1.2 US qt (1.1 l)Hypoid gear oil
Rear axleAll models1.2 US qt (1.1 l)Hypoid gear oil
Rear axle with differential lock*All models1.7 US qt (1.6 l)Hypoid gear oil
Power steeringAll modelsapprox. 1.3 US qt (1.2 l)MB Power Steering Fluid or approved
Dexron III ATF
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