Page 3756 of 4083

CONTROL VALVE WITH TCMTM-209
< ON-VEHICLE REPAIR >
CEF
G H
I
J
K L
M A
B
TM
N
O P
12. Securely fasten output speed sensor (1) harness with terminal clip ( ).
13. Install oil pan to transmission case. Refer to TM-199, "
Oil Pan".
14. Pull up A/T assembly harness connector. CAUTION:
Do not damage connector.
15. Install snap ring to A/T assembly harness connector.
16. Connect A/T assembly harness connector.
17. Connect the negative battery terminal.
18. Refill the A/T with fluid and check the fluid level and for fluid leakage. Refer to TM-178, "
Checking the A/T Fluid (ATF)".
REMOVAL AND INSTALLATION OF A/T FLUID TEMPERATURE SENSOR 2
Removal
1. Disconnect negative battery terminal.
2. Remove oil pan and oil pan gasket. Refer to TM-199, "
Oil Pan".
3. Disconnect A/T fluid temperat ure sensor 2 connector (A).
CAUTION:
Do not damage connector.
4. Straighten terminal clip to free A/T fluid temperature sensor 2 harness.
JSDIA1316ZZ
SCIA5038E
SCIA5039E
SCIA8125E
Revision: March 2010 2008 QX56
Page 3758 of 4083
CONTROL VALVE WITH TCMTM-211
< ON-VEHICLE REPAIR >
CEF
G H
I
J
K L
M A
B
TM
N
O P
3. Connect A/T fluid temperature sensor 2 connector (A).
4. Securely fasten A/T fluid temperature sensor 2 harness with ter- minal clip ( ).
5. Install oil pan to transmission case. Refer to TM-199, "
Oil Pan".
6. Connect the negative battery terminal.
7. Refill the A/T with fluid and check the fluid level and for fluid leakage. Refer to TM-178, "
Checking the A/T
Fluid (ATF)".
REMOVAL AND INSTALLATION OF PLUG
Removal
1. Disconnect negative battery terminal.
2. Remove oil pan and oil pan gasket. Refer to TM-199, "
Oil Pan".
3. Remove plug (1) with bracket (2) from control valve with TCM.
4. Remove bracket (1) from plug (2).
5. Remove O-ring (1) from plug (2).
Installation
CAUTION:
SCIA8125E
: Bolt
JSDIA1311ZZ
JSDIA1312ZZ
JSDIA1313ZZ
Revision: March 2010 2008 QX56
Page 3759 of 4083
TM-212
< ON-VEHICLE REPAIR >
CONTROL VALVE WITH TCM
After completing installation, check A/T fluid leakage and fluid level. Refer to TM-178, "Checking the A/
T Fluid (ATF)".
1. Install new O-ring (1) in plug (2). CAUTION:
• Do not reuse O-ring.
• Apply ATF to O-ring.
• O-ring should be free of contamination.
2. Install plug (2) to bracket (1).
3. Install plug (1) [with bracket (2)] in control valve with TCM. Tighten plug bolt ( ) to the specified torque.
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
4. Install oil pan to transmission case. Refer to TM-199, "
Oil Pan".
5. Connect the negative battery terminal.
6. Refill the A/T with fluid and check the fluid level and for fluid leakage. Refer to TM-178, "
Checking the A/T
Fluid (ATF)".
JSDIA1313ZZ
JSDIA1312ZZ
JSDIA1311ZZ
Revision: March 2010 2008 QX56
Page 3760 of 4083

REAR OIL SEALTM-213
< ON-VEHICLE REPAIR >
CEF
G H
I
J
K L
M A
B
TM
N
O P
REAR OIL SEAL
Rear Oil SealINFOID:0000000004917436
REMOVAL AND INSTALLATION
Removal
1. Remove rear propeller shaft. Refer to DLN-194, "Removal and Installation".
2. Remove transfer from transmission (4WD models). Refer to DLN-139, "
Removal and Installation".
3. Remove rear oil seal using suitable tool. CAUTION:
Do not scratch rear extension assembly (2WD models) or
adapter case assembly (4WD models).
Installation
1. Install new rear oil seal until it is flush into the rear extensioncase (2WD models) using Tool or adapter case (4WD models)
using suitable tool.
CAUTION:
• Apply ATF to rear oil seal.
• Do not reuse rear oil seal.
2. Install transfer to transmission (4WD models). Refer to DLN-
139, "Removal and Installation".
3. Install rear propeller shaft. Refer to DLN-194, "
Removal and
Installation".
4. Check the A/T fluid level and for fluid leakage. Refer to TM-178,
"Checking the A/T Fluid (ATF)".
SCIA5254E
Tool number : ST33400001 (J-26082)
WCIA0475E
Revision: March 2010 2008 QX56
Page 3762 of 4083

TRANSMISSION ASSEMBLYTM-215
< REMOVAL AND INSTALLATION >
CEF
G H
I
J
K L
M A
B
TM
N
O P
8. Remove crankshaft position sens or (POS) from A/T assembly.
CAUTION:
• Do not subject it to impact by dropping or hitting it.
• Do not disassemble.
• Do not allow metal filings or foreign material to get on the
sensor front edge magnetic area.
• Do not place in an area affected by magnetism.
9. Remove fluid cooler tube.
10. Remove dust cover from converter housing.
11. Turn crankshaft to access and remove the four bolts for drive plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
12. Support A/T assembly with a transmission jack. CAUTION:
When setting the transmission jack, be careful not to allow
it to collide agai nst the drain plug.
13. Remove cross member using power tool.
14. Remove air breather hose. Refer to TM-197, "
Removal and
Installation".
15. Disconnect A/T assembly connector.
16. Remove A/T fluid indicator pipe from A/T assembly.
17. Plug any openings such as the A/T fluid indicator pipe hole.
18. Remove the A/T assembly to engine bolts using power tool.
19. Remove A/T assembly from vehicle using transmission jack. CAUTION:
• Secure torque converter to prevent it from dropping.
• Secure A/T assembly to a transmission jack.
INSPECTION
Installation and Inspection of Torque Converter
• After inserting a torque converter to a transmission, be sure to check dimension A to ensure it is within specifications.
INSTALLATION
Installation of the remaining components is in the revers e order of the removal, while paying attention to the
following:
LCIA0334E
LCIA0335E
SCIA0499E
Dimension A : 24.0 mm (0.94 in) or more
SAT017B
Revision: March 2010 2008 QX56
Page 3763 of 4083

TM-216
< REMOVAL AND INSTALLATION >
TRANSMISSION ASSEMBLY
• When installing transmission to the engine, attach the bolts in the order as shown.CAUTION:
• When replacing an engine or transmission you must make
sure the dowels are installe d correctly during re-assembly.
• Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.
NOTE:
*: No.2 bolt also secures air breather vent.
CAUTION:
• When turning crankshaft, turn it clockwi se as viewed from the front of the engine.
• After converter is installed to drive plate, rota te crankshaft several turns and check to be sure that
transmission rotates fr eely without binding.
NOTE:
• Align the positions of bolts for drive plate with those of the torque converter, and temporarily tighten the bolts. Then tighten the bolts
with the specified torque.
• Install crankshaft pos ition sensor (POS).
• After completing installation check fluid leakage, fluid level and the positions of A/T. Refer to TM-178, "
Checking the A/T Fluid (ATF)",
TM-194, "
Checking of A/T Position" and TM-194, "Adjustment of A/
T Position".
Removal and Installation (4WD)INFOID:0000000004917499
COMPONENTS
Transmission to engine bolts : 113 N·m (12 kg-m,
83 ft-lb)
LCIA0371E
LCIA0335E
Revision: March 2010 2008 QX56
Page 3766 of 4083

TRANSMISSION ASSEMBLYTM-219
< REMOVAL AND INSTALLATION >
CEF
G H
I
J
K L
M A
B
TM
N
O P
• After inserting a torque converter to a transmission, be sure to check dimension A to ensure it is within specifications.
INSTALLATION
Installation of the remaining components is in the revers e order of removal, while paying attention to the fol-
lowing:
• When installing transmission to the engine, attach the bolts as shown.
CAUTION:
• When replacing an engine or transmission you must make sure the dowels are installed correctly during re-assembly.
• Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.
NOTE:
*: No.2 bolt also secures air breather vent.
• Align the positions of bolts for dr ive plate with those of the torque
converter, and temporarily tighten the bolts. Then tighten the bolts
with the specified torque.
CAUTION:
• When turning crankshaft, turn it clockwise as viewed from the
front of the engine.
• After converter is installed to drive plate, rotate crankshaft several turns and check to be sure that transmission rotates
freely without binding.
• Install crankshaft position sensor (POS).
• After completing installation, check fluid leakage, fluid level, and the positions of A/T. Refer to TM-178, "
Checking the A/T Fluid
(ATF)", TM-194, "Checking of A/T Position" and TM-194, "Adjustment of A/T Position".
Dimension A : 24.0 mm (0.94 in) or more
SAT017B
Transmission to engine bolts : 113 N·m (12 kg-m,
83 ft-lb)
LCIA0371E
LCIA0335E
Revision: March 2010 2008 QX56
Page 3779 of 4083
TM-232
< DISASSEMBLY AND ASSEMBLY >
DISASSEMBLY
DISASSEMBLY
DisassemblyINFOID:0000000004917895
CAUTION:
Do not disassemble parts behind Drum Support. Refer to TM-8, "
Cross-Sectional View (2WD models)".
1. Drain A/T fluid through drain plug.
2. Remove torque converter by holding it firmly and turing while pulling straight out.
3. Check torque converter one-way clutch using a check tool as shown.
a. Insert a check tool into the groove of bearing support built into one-way clutch outer race.
b. While holding bearing support with a check tool, rotate one-way clutch spline using suitable tool.
c. Make sure that inner race rotates clockwise only. If not, replace torque converter assembly.
4. Remove bolts and converter housing from transmission case. CAUTION:
Do not scratch converter housing.
• Self-sealing bolt (A)
SCIA5010E
SCIA3171E
WCIA0624E
Revision: March 2010 2008 QX56