EC-496
< ON-VEHICLE MAINTENANCE >[VK56DE]
EVAP LEAK CHECK
EVAP LEAK CHECK
How to Detect Fuel Vapor LeakageINFOID:0000000001351309
CAUTION:
• Never use compressed air or a high pressure pump.
• Do not exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in EVAP system.
NOTE:
• Do not start engine.
• Improper installation of EVAP service port adapter to the EVAP service port may cause a leak.
WITH CONSULT-IIl
1. Attach the EVAP service port adapter securely to the EVAP service port.
2. Also attach the pressure pump and hose to the EVAP service port adapter.
3. Turn ignition switch ON.
4. Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT MODE” with CONSULT-IIl.
5. Touch “START”. A bar graph (Pressure indicating display) will appear on the screen.
6. Apply positive pressure to the EVAP system until t he pressure indicator reaches the middle of the bar
graph.
7. Remove EVAP service port adapter and hose with pressure pump.
8. Locate the leak using a leak detector. Refer to EC-37, "
Descrip-
tion".
WITHOUT CONSULT-IIl
1. Attach the EVAP service port adapter securely to the EVAP ser- vice port.
2. Also attach the pressure pump with pressure gauge to the EVAP service port adapter.
SEF200U
BBIA0366E
SEF462UA
Revision: March 2010 2008 QX56
EC-498
< ON-VEHICLE REPAIR >[VK56DE]
EVAP CANISTER
ON-VEHICLE REPAIR
EVAP CANISTER
Component InspectionINFOID:0000000006054101
EVAP CANISTER
Check EVAP canister as follows:
1. Block port
(B).
2. Blow air into port (A) and confirm that it flows freely out of port
(C) .
3. Release blocked port (B) .
4. Apply vacuum pressure to port (B) and confirm that vacuum
pressure exists at the ports (A) and (C).
5. Block port (A) and (B).
6. Apply pressure to port (C) and check that there is no leakage.
Removal and InstallationINFOID:0000000006211822
EVAP CANISTER
Tighten EVAP canister as shown in the figure.
REMOVAL
1. Remove the left rear wheel and tire using power tool.
2. Disconnect the EVAP canister control pressure sensor hose.
3. Disconnect the EVAP canister c ontrol pressure sensor connector
4. Remove the EVAP canister control pres sure sensor and O-ring, if necessary.
5. Disconnect the fuel tank EVAP breather hose.
6. Remove the seat belt latch anchor.
7. Disconnect the EVAP canister vent control valve connector.
8. Disconnect the EVAP canister vent control valve hose.
9. Remove the EVAP canister retaining bolt.
10. Remove the EVAP canister.
11. Remove the EVAP canister vent c ontrol valve and O-ring, if necessary.
PBIB1212E
: N·m (kg-m, ft-lb)
BBIA0349E
Revision: March 2010 2008 QX56
EVAP CANISTEREC-499
< ON-VEHICLE REPAIR > [VK56DE]
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Installation
Installation is in the reverse order of removal.
CAUTION:
Always replace O-rings with a new one.
EVAP CANISTER CONTROL PRESSURE SENSOR
REMOVAL
1. Remove the left rear wheel and tire using power tool.
2. Disconnect the fuel t
ank EVAP breather hose.
3. Disconnect the EVAP canister control pressure sensor connector.
4. Remove the EVAP canister control pressure sensor and O-ring.
Installation
Installation is in the reverse order of removal.
CAUTION:
Always replace O-ring with a new one.
EVAP CANISTER VENT CONTROL VALVE
REMOVAL
1. Remove the left rear wheel and tire using power tool.
2. Disconnect the EVAP canister vent control valve connector.
3. Disconnect the EVAP canister vent control valve hose.
4. Turn EVAP canister vent control valve counterclockwise.
5. Remove the EVAP canister vent control valve and O-ring.
Installation
Installation is in the reverse order of removal.
CAUTION:
Always replace O-ring with a new one.
BBIA0350E
Revision: March 2010 2008 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)EC-503
< SERVICE DATA AND SPECIFICATIONS (SDS) [VK56DE]
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Fuel PressureINFOID:0000000001366032
Idle Speed and Ignition TimingINFOID:0000000001366033
*: Under the following conditions:
• Air conditioner switch: OFF
• Electric load: OFF (Lights and heater fan)
• Steering wheel: Kept in straight-ahead position
Calculated Load ValueINFOID:0000000001366034
Mass Air Flow SensorINFOID:0000000001366035
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature SensorINFOID:0000000001366036
Engine Coolant Temperature SensorINFOID:0000000001366037
A/F Sensor 1 HeaterINFOID:0000000001366038
Fuel pressure at idling kPa (kg/cm2, psi)
Approximately 350 (3.57, 51)
Target idle speed
No-load* (in P or N position) 650±50 rpm
Air conditioner: ON In P or N position 700 rpm or more
Ignition timing In P or N position 15° ± 5 ° BTDC
Condition Calculated load value % (Using CONSULT-IIl or GST)
At idle 14.0 - 33.0
At 2,500 rpm 12.0 - 25.0
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle 1.0 - 1.3V*
Mass air flow (Using CONSULT-IIl or GST) 3.0 - 9.0 g·m/sec at idle*
9.0 - 28.0 g·m/sec at 2,500 rpm*
Temperature °C ( °F) Resistance kΩ
25 (77) 1.800 - 2.200
Temperature °C ( °F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Resistance [at 25°C (77 °F)] 1.98 - 2.66Ω
Revision: March 2010 2008 QX56
EC-504
< SERVICE DATA AND SPECIFICATIONS (SDS) [VK56DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Heated Oxygen sensor 2 Heater
INFOID:0000000001366039
Crankshaft Position Sensor (POS)INFOID:0000000001366040
Refer to EC-209, "Component Inspection".
Camshaft Position Sensor (PHASE)INFOID:0000000001366041
Refer to EC-213, "Component Inspection".
Throttle Control MotorINFOID:0000000001366042
Fuel InjectorINFOID:0000000001366043
Fuel PumpINFOID:0000000001366044
Resistance [at 25 °C (77 °F)] 8 - 10 Ω
Resistance [at 25°C (77 °F)] Approximately 1 - 15 Ω
Resistance [at 10 - 60°C (50 - 140 °F)] 11.1 - 14.5Ω
Resistance [at 25 °C (77 °F)] 0.2 - 5.0 Ω
Revision: March 2010 2008 QX56
EM-1
ENGINE
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SECTION EM
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CONTENTS
ENGINE MECHANICAL
PRECAUTION ....... ........................................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
3
Precaution for Drain Engine Coolant .........................4
Precaution for Disconnecting Fuel Piping .................4
Precaution for Removal and Disassembly ................4
Precaution for Inspection, Repair and Replace-
ment .................................................................... ......
4
Precaution for Assembly and Installation ..................4
Parts Requiring Angular Tightening ..........................4
Precaution for Liquid Gasket ............................... ......5
PREPARATION ............................................6
PREPARATION .............................................. .....6
Special Service Tool ........................................... ......6
Commercial Service Tool ..........................................8
FUNCTION DIAGNOSIS ..............................10
NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
10
NVH Troubleshooting - Engine Noise ................. ....10
Use the Chart Below to Help You Find the Cause
of the Symptom .......................................................
11
ON-VEHICLE MAINTENANCE ....................13
DRIVE BELTS ................................................ ....13
Checking Drive Belts ........................................... ....13
Removal and Installation .........................................13
Drive Belt Auto Tensioner and Idler Pulley ......... ....14
AIR CLEANER FILTER ......................................15
Removal and Installation (Viscous paper type) ... ....15
SPARK PLUG ................................................ ....16
Removal and Installation ..................................... ....16
CAMSHAFT VALVE CLEARANCE ..................18
Valve Clearance ......................................................18
COMPRESSION PRESSURE ...........................23
Checking Compression Pressure ............................23
ON-VEHICLE REPAIR .................................24
ENGINE ROOM COVER ...................................24
Removal and Installation ..................................... ....24
AIR CLEANER AND AIR DUCT .......................25
Removal and Installation .........................................25
INTAKE MANIFOLD .........................................26
Removal and Installation .........................................26
EXHAUST MANIFOLD AND THREE WAY
CATALYST ........................................................
30
Exploded View .........................................................30
Removal and Installation .........................................30
OIL PAN AND OIL STRAINER .........................33
Removal and Installation .........................................33
IGNITION COIL .................................................37
Removal and Installation .........................................37
ROCKER COVER .............................................38
Removal and Installation .........................................38
FUEL INJECTOR AND FUEL TUBE ................40
Removal and Installation .........................................40
TIMING CHAIN ..................................................44
Components ........................................................ ....44
Removal and Installation .........................................45
CAMSHAFT .......................................................53
Components ............................................................53
Removal and Installation .........................................53
Revision: March 2010 2008 QX56
EM-4
< PRECAUTION >
PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Drain Engine CoolantINFOID:0000000001538794
Drain engine coolant when engine is cooled.
Precaution for Disconnecting Fuel PipingINFOID:0000000001538795
• Before starting work, make sure no fire or spark producing items are in the work area.
• Release fuel pressure before disconnecting and disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.
Precaution for Removal and DisassemblyINFOID:0000000001538796
• When instructed to use special service tools, use the s pecified tools. Always be careful to work safely, avoid
forceful or uninstructed operations.
• Exercise maximum care to avoid damage to mating or sliding surfaces.
• Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
• Mark and arrange disassembly parts in an organi zed way for easy troubleshooting and assembly.
• When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be used
where noted in the step.
Precaution for Inspection, Repair and ReplacementINFOID:0000000001538797
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precaution for Assembly and InstallationINFOID:0000000001538798
• Use torque wrench to tighten bolts or nuts to specification.
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with theones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
do exactly as specified.
• Replace with new gasket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for any restriction and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust. Before assembly, oil sliding surfaces well.
• Release air within route when refilling after draining engine coolant.
• Before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine stopped). Then make sure that there are no leaks at fuel line connections.
• After repairing, start engine and increase engine s peed to check engine coolant, fuel, oil, and exhaust sys-
tems for leakage.
Parts Requiring Angular TighteningINFOID:0000000001538799
• For final tightening of the following engine parts use Tool:
- Cylinder head bolts
- Main bearing cap bolts
- Connecting rod cap bolts
- Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angle tightening)
• Do not use a torque value for final tightening.
• The torque value for these parts are for a preliminary step.
• Ensure thread and seat surfaces are clean and lightly coated with engine oil. Tool number : KV10112100 (BT-8653-A)
Revision: March 2010
2008 QX56
EM-6
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000001538801
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
K V 1 0 1111 0 0
(J-37228)
Seal cutter Removing steel oil pan and rear timing chain
case
—
(J-44626)
Air fuel sensor Socket Loosening or tightening air fuel ratio A/F sen-
sor
a: 22 mm (0.87 in)
EG15050500
(J-45402)
Compression gauge adapter Inspecting compression pressure
KV10116200
(J-26336-A)
Valve spring compressor
1. KV10115900
(J-26336-20)
Attachment
2. KV10109220
(—)
Adapter Disassembling valve mechanism
Part (1) is a component of KV10116200 (J-
26336-A), but part (2) is not.
KV10112100
(BT-8653-A)
Angle wrench Tightening bolts for cylinder head, main bear-
ing cap and connecting rod cap
KV10107902
(J-38959)
Valve oil seal puller Removing valve oil seal
S-NT046
LBIA0444E
ZZA1225D
PBIC1650E
S-NT014
S-NT011
Revision: March 2010
2008 QX56