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DTC Index ...........................................................
..
462
Emission-related Diagnostic Information ...............466
SYMPTOM DIAGNOSIS ..... .......................481
ENGINE CONTROL SYSTEM SYMPTOMS .. ..481
Symptom Matrix Chart ........................................ ..481
NORMAL OPERATING CONDITION ...............485
Fuel Cut Control (at No Load and High Engine
Speed) ................................................................. ..
485
PRECAUTION ............................................486
PRECAUTIONS .............................................. ..486
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
486
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ..
486
On Board Diagnosis (OBD) System of Engine and
A/T .........................................................................
487
Precaution .............................................................487
PREPARATION .........................................491
PREPARATION .............................................. ..491
Special Service Tool ........................................... ..491
Commercial Service Tool ......................................492
ON-VEHICLE MAINTENANCE ..................494
FUEL PRESSURE .......................................... ..494
Fuel Pressure Check .............................................494
EVAP LEAK CHECK ......................................496
How to Detect Fuel Vapor Leakage ..................... ..496
ON-VEHICLE REPAIR ...............................498
EVAP CANISTER ............................................498
Component Inspection ......................................... ..498
Removal and Installation .......................................498
INTAKE VALVE TIMING CONTROL ..............500
Intake Valve Timing Control Solenoid Valve (LH) ..500
Intake Valve Timing Cont rol Solenoid Valve (RH) ..500
Intake Valve Timing Control Position Sensor (LH) ..501
Intake Valve Timing Control Position Sensor (RH) ..501
Camshaft Position Sensor (PHASE) .....................501
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... .
503
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
503
Fuel Pressure ...................................................... ..503
Idle Speed and Ignition Timing ..............................503
Calculated Load Value ..........................................503
Mass Air Flow Sensor ............................................503
Intake Air Temperature Sensor .............................503
Engine Coolant Temperature Sensor ....................503
A/F Sensor 1 Heater ..............................................503
Heated Oxygen sensor 2 Heater ...........................504
Crankshaft Position Sensor (POS) ........................504
Camshaft Position Sensor (PHASE) .....................504
Throttle Control Motor ............................................504
Fuel Injector ...........................................................504
Fuel Pump .............................................................504
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DIAGNOSIS AND REPAIR WORKFLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Trouble Diagnosis IntroductionINFOID:0000000001351337
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or
other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on "WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Di agnostic Worksheet like the example
on "Worksheet Sample" should be used.
Start your diagnosis by looking fo r conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
WORK FLOW
MEF036D
SEF233G
SEF234G
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Overall Sequence
Detailed Flow
1.GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using the "Worksheet Sample" .
>> GO TO 2.
PBIB3456E
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DIAGNOSIS AND REPAIR WORKFLOW
2.CHECK DTC*1
1. Check DTC*1 .
2. Perform the following procedure if DTC*
1 is displayed.
- Record DTC*
1 and freeze frame data*2 . (Print them out with CONSULT-III or GST.)
- Erase DTC*
1 . (Refer to EC-462, "DTC Index" .)
- Study the relationship between the cause detected by DTC*
1 and the symptom described by the cus-
tomer. (Symptom Matrix Chart is useful. Refer to EC-481, "
Symptom Matrix Chart" .)
3. Check related service bulletins for information.
Is any symptom described and any DTC detected?
Symptom is described, DTC*1 is displayed>>GO TO 3.
Symptom is described, DTC*
1 is not displayed>>GO TO 4.
Symptom is not described, DTC*
1 is displayed>>GO TO 5.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MIL ON).
DIAGNOSIS WORK SHEET is useful to verify the incident.
Connect CONSULT-III to the vehicle and check real time diagnosis results.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 5.
4.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
DIAGNOSIS WORK SHEET is useful to verify the incident.
Connect CONSULT-III to the vehicle and check real time diagnosis results.
Verify relation between the symptom and the condition when the symptom is detected.
>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC Confirmation Procedure for the displayed DTC* , and then make sure that DTC*
1 is detected
again.
If two or more DTCs*
1 are detected, refer to EC-461, "DTC Inspection Priority Chart" and determine trouble
diagnosis order.
NOTE:
• Freeze frame data*
2 is useful if the DTC*1 is not detected.
• Perform Overall Function Check if DTC Confirma tion Procedure is not included on Service Manual. This
simplified check procedure is an effective alternative though DTC*
1 cannot be detected during this check.
If the result of Overall Function Check is NG, it is the same as the detection of DTC*
1 by DTC Confirmation
Procedure.
Is DTC*
1 detected?
Yes >> GO TO 10.
No >> Check according to GI-38, "
Intermittent Incident" .
6.PERFORM BASIC INSPECTION
Perform EC-13, "
Basic Inspection" .
With CONSULT-III>>GO TO 7.
Without CONSULT-III>>GO TO 9.
7.PERFORM SPEC IN DATA MONITOR MODE
With CONSULT-III
Make sure that “MAS A/F SE-B1”, “B/FUEL SCHDL”, and “A/F ALPHA-B1”, “A/F ALPHA-B2” are within the SP
value using CONSULT-III “SPEC” in “DATA MONITOR” mode. Refer to EC-75
.
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DIAGNOSIS AND REPAIR WORKFLOW
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about a incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MIL to come on steady or blink and
DTC to be detected. Examples:
• Vehicle ran out of fuel, which caused the engine to misfire.
• Fuel filler cap was left off or incorrectly screwed on, allowing fuel to
evaporate into the atmosphere.
Worksheet Sample
SEF907L
MTBL0017
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INSPECTION AND ADJUSTMENT
Basic InspectionINFOID:0000000001351329
1.INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for scheduled maintenance.
2. Open engine hood and check the following:
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
- Hoses and ducts for leaks
- Air cleaner clogging
- Gasket
3. Confirm that electrical or mechanical loads are not applied.
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF.
- Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no load.
6. Make sure that no DTC is displayed with CONSULT-III or GST.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3.
3.CHECK TARGET IDLE SPEED
With CONSULT-III
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
SEF983U
SEF976U
SEF977U
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INSPECTION AND ADJUSTMENT
With CONSULT-III
1. Check the VIN of the vehicle and note it. Refer to
GI-20, "Model Variation".
2. Turn ignition switch ON and engine stopped.
3. Select “VIN REGISTRATION ” in “WORK SUPPORT” mode.
4. Follow the instruction of CONSULT-III display.
Accelerator Pedal Released Position LearningINFOID:0000000001351333
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal positi on sensor output signal. It must be performed each time
harness connector of accelerator pedal pos ition sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningINFOID:0000000001351334
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to l earn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal . It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF wait at least 10 seconds. Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningINFOID:0000000001351335
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the follo wing conditions are missed for even a moment.
• Battery voltage: More than 12.9V (At idle)
• Engine coolant temperature: 70 - 100 °C (158 - 212° F)
• Selector lever: P or N
• Electric load switch: OFF (Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
start the headlamp will not be illuminated.
• Steering wheel: Neutral (Straight-ahead position)
• Vehicle speed: Stopped
• Transmission: Warmed-up
- With CONSULT-III: Drive vehicle until “ATF TEMP SE 1” in “DATA MONITOR” mode of “A/T” system indi- cates less than 0.9V.
- Without CONSULT-III: Drive vehicle for 10 minutes.
OPERATION PROCEDURE
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13. If idle speed and ignition timing are not within the specification, Idle Air Volume Learning will not be carried
out successfully. In this case, find the cause of the incident by referring to the DIAGNOSTIC PROCE-
DURE below.
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
1. Check that throttle valve is fully closed.
2. Check PCV valve operation.
3. Check that downstream of throttl e valve is free from air leakage.
4. When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident.
It is useful to perform EC-75
.
5. If any of the following conditions occur after the engine has st arted, eliminate the cause of the
incident and perform Idle Air Volume Learning all over again:
• Engine stalls.
• Erroneous idle.
ITEM SPECIFICATION
Idle speed 650 ± 50 rpm (in P or N position)
Ignition timing 15 ± 5 ° BTDC (in P or N position)
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