EC-68
< FUNCTION DIAGNOSIS >[VK56DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
TP SEN 1-B1 [V]
××
• The throttle position sensor signal volt-
age is displayed. • TP SEN 2-B1 signal is converted by
ECM internally. Thus, it differs from
ECM terminal voltage signal.
TP SEN 2-B1 [V]
×
FUEL T/TMP SE
[ ° C] or [ °F] × • The fuel temperature (determined by the
signal voltage of the fuel tank tempera-
ture sensor) is displayed.
INT/A TEMP SE
[ ° C] or [ °F] ×× • The intake air temperature (determined
by the signal voltage of the intake air
temperature sensor) is indicated.
EVAP SYS PRES
[V] ×
• The signal voltage of EVAP control sys-
tem pressure sensor is displayed.
FUEL LEVEL SE [V] ו The signal voltage of the fuel level sen-
sor is displayed.
START SIGNAL
[ON/OFF] ×ו Indicates start signal status [ON/OFF]
computed by the ECM according to the
signals of engine speed and battery volt-
age. • After starting the engine, [OFF] is dis-
played regardless of the starter signal.
CLSD THL POS
[ON/OFF] ×ו Indicates idle position [ON/OFF] comput-
ed by ECM according to the accelerator
pedal position sensor signal.
AIR COND SIG
[ON/OFF] ×ו Indicates [ON/OFF] condition of the air
conditioner switch as determined by the
air conditioner signal.
P/N POSI SW
[ON/OFF] ××
• Indicates [ON/OFF] condition from the
park/neutral position (PNP) signal.
PW/ST SIGNAL
[ON/OFF] ×ו [ON/OFF] condition of the power steering
system (determined by the signal voltage
of the power steering pressure sensor
signal) is indicated.
LOAD SIGNAL [ON/
OFF] ×ו Indicates [ON/OFF] condition from the
electrical load signal.
ON: Rear window defogger switch is ON
and/or lighting switch is in 2nd position.
OFF: Both rear window defogger switch
and lighting switch are OFF.
IGNITION SW
[ON/OFF] ו Indicates [ON/OFF] condition from igni-
tion switch signal.
HEATER FAN SW
[ON/OFF] ×
• Indicates [ON/OFF] condition from heat-
er fan switch signal.
BRAKE SW
[ON/OFF] ו Indicates [ON/OFF] condition from the
stop lamp switch signal.
INJ PULSE-B1
[msec] ×
• Indicates the actual fuel injection pulse
width compensated by ECM according to
the input signals. • When the engine is stopped, a certain
computed value is indicated.
INJ PULSE-B2
[msec]
IGN TIMING [BT-
DC] ו
Ind
ic
ates the ignition timing computed by
ECM according to the input signals. • When the engine is stopped, a certain
value is indicated.
CAL/LD VALUE [%] • “Calculated load value” indicates the val-
ue of the current air flow divided by peak
air flow.
MASS AIRFLOW
[g·m/s] • Indicates the mass air flow computed by
ECM according to the signal voltage of
the mass air flow sensor.
Monitored item
[Unit] ECM IN-
PUT SIG-
NALS MAIN
SIGNALS Description
Remarks
Revision: March 2010 2008 QX56
ON BOARD DIAGNOSTIC (OBD) SYSTEMEC-71
< FUNCTION DIAGNOSIS > [VK56DE]
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NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
ALT DUTY SIG
[ON/OFF] • The control condition of the power gener-
ation voltage variable control (deter-
mined by ECM according to the input
signals) is indicated.
ON: Power generation voltage variable
control is active.
OFF: Power generation voltage variable
control is inactive.
A/F ADJ-B1 • Indicates the correction factor stored in
ECM. The factor is calculated from the
difference between the target air/fuel ra-
tio stored in ECM and the air-fuel ratio
calculated from air fuel ratio (A/F) sensor
1 signal.
A/F ADJ-B2
Voltage [V]
• Voltage, frequency, duty cycle or pulse width measured by the probe. • Only # is displayed if item is unable to
be measured.
• Figures with #s are temporary ones. They are the same figures as an actual
piece of data which was just previously
measured.
Frequency [msec],
[Hz] or [%]
DUTY-HI
DUTY-LOW
PLS WIDTH-HI
PLS WIDTH-LOW Monitored item
[Unit] ECM IN-
PUT SIG-
NALS MAIN
SIGNALS Description
Remarks
TEST ITEMCONDITION JUDGEMENTCHECK ITEM (REMEDY)
FUEL INJEC-
TION • Engine: Return to the original
trouble condition
• Change the amount of fuel injec- tion using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
• Harness and connectors
• Fuel injector
• Air fuel ratio (A/F) sensor 1
IGNITION TIM-
ING • Engine: Return to the original
trouble condition
• Timing light: Set
• Retard the ignition timing using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
• Perform Idle Air Volume Learning.
POWER BAL-
ANCE • Engine: After warming up, idle the
engine.
• A/C switch: OFF
• Selector lever: P or N
• Cut off each injector signal one at a time using CONSULT-III. Engine runs rough or dies. • Harness and connectors
• Compression
• Fuel injector
• Power transistor
•Spark plug
• Ignition coil
COOLING FAN* • Ignition switch: ON
• Turn the cooling fan HI and OFF
using CONSULT-III. Cooling fan moves and stops.
• Harness and connectors
• Cooling fan motor
•IPDM E/R
ENG COOLANT
TEMP • Engine: Return to the original
trouble condition
• Change the engine coolant tem-
perature using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM. • Harness and connectors
• Engine coolant temperature sen-
sor
• Fuel injector
FUEL PUMP RE-
LAY • Ignition switch: ON
(Engine stopped)
• Turn the fuel pump relay ON and
OFF using CONSULT-III and lis-
ten to operating sound. Fuel pump relay makes the operat-
ing sound.
• Harness and connectors
• Fuel pump relay
Revision: March 2010
2008 QX56
TROUBLE DIAGNOSIS - SPECIFICATION VALUEEC-75
< COMPONENT DIAGNOSIS > [VK56DE]
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COMPONENT DIAGNOSIS
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
DescriptionINFOID:0000000001351351
The specification (SP) value indicates the tolerance of
the value that is displayed in “SPEC” of “DATA MONI-
TOR” mode with CONSULT-III during normal operation of the Engine Control System. When the value in
“SPEC” of “DATA MONITOR” mode is within the SP value, the Engine Control Syst em is confirmed OK. When
the value in “SPEC” of “DATA MONITOR” mode is NOT within the SP value, the Engine Control System may
have one or more malfunctions.
The SP value is used to detect malfunctions that may af fect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
• B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board correc- tion)
• A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
• MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionINFOID:0000000001351352
• Vehicle driven distance: More than 5,000 km (3,107 miles)
• Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm
2 , 14.25 - 15.12 psi)
• Atmospheric temperature: 20 - 30 °C (68 - 86° F)
• Engine coolant temperature: 75 - 95 °C (167 - 203° F)
• Engine speed: Idle
• Transmission: Warmed-up
- After the engine is warmed up to normal operating temper ature, drive vehicle until “ATF TEMP SE 1” (A/T
fluid temperature sensor signal) indicates more than 60 °C (140° F).
• Electrical load: Not applied
- Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Inspection ProcedureINFOID:0000000001351353
NOTE:
Perform “SPEC” in “DATA MONITOR” mode in maximum scale display.
1. Perform EC-13, "
Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1”, “A/F ALPHA-B2” and “MAS A/F SE-B1” in “SPEC” of “DATA
MONITOR” mode with CONSULT-III.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-76, "
Diagnosis Procedure" .
Revision: March 2010 2008 QX56
P0075, P0081 IVT CONTROL SOLENOID VALVEEC-103
< COMPONENT DIAGNOSIS > [VK56DE]
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P0075, P0081 IVT CONTROL SOLENOID VALVE
Component DescriptionINFOID:0000000001351393
Intake valve timing control solenoid valve is activated by ON/OFF
pulse duty (ratio) signals from the ECM.
The intake valve timing control solenoid valve changes the oil
amount and direction of flow through intake valve timing control unit
or stops oil flow.
The longer pulse width advances valve angle.
The shorter pulse width retards valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the intake valve angle at the control
position.
On Board Diagnosis LogicINFOID:0000000001351395
DTC Confirmation ProcedureINFOID:0000000001351396
NOTE:
If DTC Confirmation Procedure has been previously conducted, alw
ays turn ignition switch OFF and
wait at least 10 seconds before conducting the next test.
WITH CONSULT-III
1. Start engine and let it idle for 5 seconds.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-103, "
Diagnosis Procedure".
WITH GST
Following the procedure “WITH CONSULT-III” above.
Diagnosis ProcedureINFOID:0000000001351398
1.CHECK INTAKE VALVE TIMING CONTROL SO LENOID VALVE POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect intake valve timing control solenoid valve harness connector.
PBIB1842E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0075
0075
(Bank 1) Intake valve timing control
solenoid valve circuit An improper voltage is sent to the ECM
through intake valve timing control solenoid
valve. • Harness or connectors
(Intake valve timing control solenoid valve
circuit is open or shorted.)
• Intake valve timing control solenoid valve
P0081
0081
(Bank 2)
BBIA0771E
Revision: March 2010
2008 QX56
EM-28
< ON-VEHICLE REPAIR >
INTAKE MANIFOLD
• Tighten the intake manifold bolts in numerical order as shown.
• Install the EVAP canister purge control solenoid valve connector with it facing front of engine.
• Tighten the electronic throttle control actuator bolts of the electric throttle control actuator equally and diago-
nally in several steps.
• After installation perform procedure in "INSPECTION AFTER INSTALLATION".
• Install the water hose so that its overlap width for connection is between 27 mm (1.06 in) and 32 mm (1.26 in) (target: 27 mm 1.06 in).
Connecting Quick Connector of Fuel Tube
Install quick connector as follows (the steps are t he same for quick connectors on both engine side and vehi-
cle side except for the quick connector cap).
1. Make sure no foreign substances are deposited in and around tube and quick connector, and they are not damaged.
2. Thinly apply new engine oil around the fuel tube from tip end to the spool end.
3. Align center to insert quick connector straight into fuel tube. • Insert until the paint mark for engagement identification (white)goes completely inside quick connector so that you cannot see
it from the straight side of the connected part. Use a mirror to
check this where it is not possible to view directly from the
straight side, such as quick connector on vehicle side.
• Insert fuel tube into quick connector until top spool is com- pletely inside quick connector, and 2nd level spool exposes
right below quick connector on engine side.
CAUTION:
• Hold "A" position in illustration when inserting fuel tubeinto quick connector.
• Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
• Insert until you hear a "click" sound and actually feel the
engagement.
• To avoid misidentification of engagement with a similar
sound, be sure to pe rform the next step.
4. Pull quick connector by hand holding "A" position. Make sure it is completely engaged (connected) so that
it does not come out from fuel tube.
NOTE:
Recommended pulling force is 50 N (5.1 kg, 11.2 lb).
KBIA2462E
PBIC0017E
KBIA0272E
Revision: March 2010 2008 QX56
EM-98
< DISASSEMBLY AND ASSEMBLY >
ENGINE UNIT
Method of Using Plastigage
• Remove oil and dust on the crankshaft pin and surfaces of eachbearing completely.
• Cut a plastigage slightly shorter than the bearing width, and place
it in the crankshaft axial direction, avoiding oil holes.
• Install the connecting rod beari ngs to the connecting rod and con-
necting rod bearing cap, and tighten the connecting rod bolts to the
specified torque.
CAUTION:
Do not rotate crankshaft with plastigage installed.
• Remove the connecting rod bear ing cap and bearings. Measure
the plastigage width using the scale on the plastigage bag.
NOTE:
The procedure when the measured value exceeds the repair limit is the same as that described in “Method
of Measurement”.
MAIN BEARING OIL CLEARANCE
Method of Measurement
• Install the main bearings to the cylinder block and main bearing cap. Measure the main bearing inside diameter with the bearing
cap bolts tightened to the specified torque. Refer to EM-82, "
Disas-
sembly and Assembly".
(Oil clearance) = (Inside diameter of main bearing) – (Crankshaft
journal diameter)
• If measured value exceeds the repair limit, select main bearings referring to the main bearing inside diame-
ter and crankshaft journal diameter, so that the oil clearance satisfies the standard. Refer to EM-101, "
How
to Select Piston and Bearing".
Method of Using Plastigage
• Remove oil and dust on the crankshaft journal and surfaces of
each bearing completely.
• Cut a plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding oil holes.
• Install the main bearings to the cylinder block and main bearing cap, and tighten the main bearing bolts to the specified torque.
CAUTION:
Do not rotate crankshaft with plastigage installed.
• Remove bearing cap and bearings. Measure plastigage width using the scale on the plastigage bag.
NOTE:
The procedure when the measured value exceeds the repair limit
is the same as that descri bed in “Method of Measurement”.
CRUSH HEIGHT OF MAIN BEARING
KBIA2550E
Standard:
No. 1 and 5 journals : 0.001 - 0.011 mm (0.00004 - 0.0004 in)
No. 2, 3 and 4 journals : 0.007 - 0.017 mm (0.0003 - 0.0007 in)
Limit: No.1 and 5 journals : 0.021 mm (0.0008 in)
No. 2, 3 and 4 journals : 0.027 mm (0.0011 in)
PBIC1644E
KBIA2551E
Revision: March 2010 2008 QX56
IDENTIFICATION INFORMATIONGI-23
< FEATURES OF NEW MODEL >
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DimensionsINFOID:0000000001559941
Unit: mm (in)
*1: Measured from top of roof rack.
Wheels & TiresINFOID:0000000001559942
Drive type 2WD 4WD
Overall length 5255 (206.9)5255 (206.9)
Overall width 2001 (78.8)2001 (78.8)
Overall height *1 1976.8 (77.8)1997.7 (78.7)
Front tread width 1715 (67.5)1715 (67.5)
Rear tread width 1715 (67.5)1715 (67.5)
Wheelbase 3130 (123.2)3130 (123.2)
Minimum Running Ground Clearance (at front suspen-
sion) With standard
undercover
211.2 (8.3)
—
With oil pan skid
plate —2
32 ( 9.1 )
Drive Type Grade Road wheelTireSpare tire size
All LE 20x8JJ Chromium Aluminum Alloy P275/60R20P275/60R20
Revision: March 2010 2008 QX56
DIAGNOSIS SYSTEM (TCM)TM-37
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DTC WORK SUPPORT MODE
Display Items List
Frequency (Hz) —— X
The value measured by the pulse probe is dis-
played.
DUTY-HI (high) (%)
—— X
DUTY-LOW (low) (%) —— X
PLS WIDTH-HI (ms) —— X
PLS WIDTH-LOW (ms) —— X
Monitored item (Unit)
Monitor Item Selection
Remarks
ECU IN-
PUT SIG- NALS MAIN SIG-
NALS SELEC-
TION
FROM
MENU
DTC work support item DescriptionCheck item
1ST GR FUNCTN P0731 Following items for “” be confirmed.
• Self-diagnosis status (whether the diagnosis is being performed
or not)
• Self-diagnosis result (OK or NG)
• Input clutch solenoid valve
• Front brake solenoid valve
• Direct clutch solenoid valve
• High and low reverse clutch solenoid valve
• Each clutch
• Hydraulic co ntrol circuit
valve
2ND GR FUNCTN P0732
Following items for “” be confirmed.
• Self-diagnosis status (whether the diagnosis is being performed
or not)
• Self-diagnosis result (OK or NG)
3RD GR FUNCTN P0733 Following items for “” be confirmed.
• Self-diagnosis status (whether the diagnosis is being performed
or not)
• Self-diagnosis result (OK or NG)
4TH GR FUNCTN P0734 Following items for “” be confirmed.
• Self-diagnosis status (whether the diagnosis is being performed
or not)
• Self-diagnosis result (OK or NG)
5TH GR FUNCTN P0735 Following items for “” be confirmed.
• Self-diagnosis status (whether the diagnosis is being performed
or not)
• Self-diagnosis result (OK or NG)
Revision: March 2010 2008 QX56