BRC-22
< FUNCTION DIAGNOSIS >[VDC/TCS/ABS]
EBD
Component Parts Location
INFOID:0000000001691097
1. Front wheel sensor LH E18 Front wheel sensor RH E117 2. Delta stroke sensor E114
3. Brake fluid level switch E21
4. Active booster E49 5. Front pressure sensor E316. Rear pressure sensor E32
7. ABS actuator and el ectric unit (con-
trol unit) E125 8. Stop lamp switch E38
9. Combination meter M23, M24
AWFIA0713GB
Revision: March 2010 2008 QX56
EBD
BRC-23
< FUNCTION DIAGNOSIS > [VDC/TCS/ABS]
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Component DescriptionINFOID:0000000001691098
10. Yaw rate/side/decel G sensor M108 11. Rear wheel sensor LH C11 Rear wheel sensor RH C1012. Steering angle sensor M17
13. VDC OFF switch M253 14. Stop lamp relay E12
Component parts Reference
ABS actuator and electric unit (control unit)Pump
BRC-38, "
Description"Motor
Actuator relayBRC-56, "
Description"
Solenoid valveBRC-48, "Description"
Wheel sensor BRC-29, "Description"
ABS warning lampBRC-83, "Description"
Brake warning lampBRC-84, "Description"
Revision: March 2010 2008 QX56
BRC-24
< FUNCTION DIAGNOSIS >[VDC/TCS/ABS]
DIAGNOSIS SYSTEM [
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
CONSULT-III Function (ABS)INFOID:0000000001686255
FUNCTION
CONSULT-III can display each diagnostic item us ing the diagnostic test modes shown following.
SELF-DIAG RESULTS MODE
Operation Procedure
1. Before performing the self-diagnosis, start engine and drive vehicle at 30 km/h (19 MPH) or more for
approximately 1 minute.
How to Erase Self-d iagnosis Results
1. After erasing DTC memory, start engine and drive vehicle at 30 km/h (19 MPH) or more for approximately
1 minute as the final inspection, and make sure that the ABS warning lamp, VDC OFF indicator lamp,
SLIP indicator lamp and brake warning lamp turn OFF.
CAUTION:
If memory cannot be erased, pe rform applicable diagnosis.
NOTE:
• When the wheel sensor malfunctions, after inspecting the wheel sensor system, the ABS warning lamp,
VDC OFF indicator lamp, SLIP indicator lamp and brake warning lamp will not turn OFF even when the
system is normal unless the vehicle is driving at approximately 30 km/h (19 MPH) or more for approxi-
mately 1 minute.
• Brake warning lamp will turn ON in case of parking brake operation (when switch is ON) or of brake fluid level switch operation (when brake fluid is insufficient).
• VDC OFF switch should not stay “ON” position.
Display Item List
Refer to BRC-100, "DTC No. Index".
DATA MONITOR MODE
Display Item List
Diagnostic test mode Function
Work support This mode enables a technician to adjust some devices faster and more accurately by following
the indications on CONSULT-III.
Self-diagnostic results Self-diagnostic results can be read and erased quickly.
Data monitor Input/Output data in the ABS actuator and electric unit (control unit) can be read.
Active test Diagnostic test mode is which CONSULT-III drives some actuators apart from the ABS actuator
and electric unit (control unit) and also shifts some parameters in a specified range.
ECU part number ABS actuator and electric unit (control unit) part number can be read.
CAN diagnostic support monitor The results of transmit/receive diagnosis of CAN communication can be read.
Item
(Unit) Data monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELECTION
FROM MENU
GEAR ××× Gear position judged by transmis-
sion range switch signal is dis-
played.
FR RH SENSOR
(km/h, MPH) ××× Wheel speed calculated by front RH
wheel sensor signal is displayed.
FR LH SENSOR
(km/h, MPH) ××× Wheel speed calculated by front LH
wheel sensor signal is displayed.
RR RH SENSOR
(km/h, MPH) ×××
Wheel speed calculated by rear RH
wheel sensor signal is displayed.
Revision: March 2010
2008 QX56
BRC-26
< FUNCTION DIAGNOSIS >[VDC/TCS/ABS]
DIAGNOSIS SYSTEM [
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
CV1
(ON/OFF) ––× Front side switch-over solenoid
valve (cut valve) (ON/OFF) status is
displayed.
CV2
(ON/OFF) ––× Rear side switch-over solenoid
valve (cut-valve) (O
N/OFF) status is
displayed.
SV1
(ON/OFF) ––× Front side switch-over solenoid
valve (suction valve) (ON/OFF) sta-
tus is displayed.
SV2
(ON/OFF) ––× Rear side switch-over solenoid
valve (suction valve) (ON/OFF) sta-
tus is displayed.
VDC FAIL SIG
(ON/OFF) ––× VDC fail signal (ON/OFF) status is
displayed.
TCS FAIL SIG
(ON/OFF) ––× TCS fail signal (ON/OFF) status is
displayed.
ABS FAIL SIG
(ON/OFF) ––×
ABS fail signal (ON/OFF) status is
displayed.
EBD FAIL SIG
(ON/OFF) ––× EBD fail signal (ON/OFF) status is
displayed.
FLUID LEV SW
(ON/OFF) ×
– ×Brake fluid level switch (ON/OFF)
status is displayed.
EBD SIGNAL
(ON/OFF) ––×
EBD operation (ON/OFF) status is
displayed.
ABS SIGNAL
(ON/OFF) ––× ABS operation (ON/OFF) status is
displayed.
TCS SIGNAL
(ON/OFF) ––× TCS operation (ON/OFF) status is
displayed.
VDC SIGNAL
(ON/OFF) ––×
VDC operation (ON/OFF) status is
displayed.
EBD WARN LAMP –– ×Brake warning lamp (ON/OFF) sta-
tus is displayed.
SLCT LVR POSI ××× Shift position judged by transmis-
sion range switch signal.
R POSI SIG ––×Shift position judged by transmis-
sion range switch signal.
2WD/4WD ––×It recognizes on software whether it
is 2WD and whether it is in 4WD
state.
BST OPER SIG ––×Active booster operation (ON/OFF)
st
atus is
di
splayed.
PRESS SENSOR ×– ×Brake pressure detected by pres-
sure sensor is displayed.
CRANKING SIG ––×The input state of the key SW
START position signal is displayed.
PRESS SEN 2 ––×Brake pressure detected by pres-
sure sensor is displayed.
DELTA S SEN ––×The amount of stroke sensor move-
ments in the active booster detected
by DELTA S SEN is displayed.
Item
(Unit) Data monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELECTION
FROM MENU
Revision: March 2010 2008 QX56
DIAGNOSIS SYSTEM [ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
BRC-27
< FUNCTION DIAGNOSIS > [VDC/TCS/ABS]
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× : Applicable
–: Not applicable
ACTIVE TEST MODE
CAUTION:
• Do not perform active test while driving vehicle.
• Make sure to completely bleed air from brake system.
• The active test cannot be performed with the ABS warning lamp, VDC OFF indicator lamp, SLIP indi-
cator lamp or brake warning lamp on.
• ABS warning lamp, VDC OFF indicator lamp, SLIP indicator lamp and brake warning lamp are on
during active test.
NOTE:
• When active test is performed while depressing the pedal, the pedal depression amount will change. This is
normal. (Only solenoid valve and ABS motor.)
• “TEST IS STOPPED” is displayed 10 seconds after operation start.
• After “TEST IS STOPPED” is displayed, to perform test again, touch BACK.
Test Item
SOLENOID VALVE• When performing an active test of the ABS function, select the “MAIN SIGNALS” for each test item. In addi-
tion, when performing an active test of the VDC/TCS f unction, select the item menu for each test item.
• For ABS solenoid valve, touch “UP”, “KEEP”, and “D OWN” on the display screen. For ABS solenoid valve
(ACT), touch “UP”, “ACT UP”, “ACT KEEP” and confirm that solenoid valv es operate as shown in the table
below.
RELEASE SW NO –– ×Release switch signal (ON/OFF)
status is displayed. “ON” indicates
that the brake pedal is depressed.
“OFF”“ is that the brake pedal is re-
leased.
RELEASE SW NC –– ×Release switch signal (ON/OFF)
status is displayed. “OFF” indicates
that the brake pedal is depressed
on. “ON” is that the brake pedal is
released.
OHB FAIL –– ×OHB fail status is displayed.
HBA FAIL –– ×HBA fail status is displayed.
OHB SIG –– ×OHB operation (ON/OFF) status is
displayed.
HBA SIG –– ×HBA operation (ON/OFF) status is
displayed.
PRES CTRL ACC –– ×This item is not used for this model.
PRES FAIL ACC –– ×This item is not used for this model.
STP OFF RLY –– ×Stop lamp relay signal (ON/OFF)
status is displayed.
Item
(Unit) Data monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELECTION
FROM MENU
Operation ABS solenoid valve
ABS solenoid valve (ACT)
UP KEEP DOWN UP ACTUA-
TOR UP ACTUA-
TOR KEEP
FR RH SOL
FR RH ABS SOLE-
NOID (ACT) FR RH IN SOL
OFF ON ON OFF OFF OFF
FR RH OUT SOL OFF OFF ON* OFF OFF OFF
FR LH SOL
FR LH ABS SOLE-
NOID (ACT) FR LH IN SOL
OFF ON ON OFF OFF OFF
FR LH OUT SOL OFF OFF ON* OFF OFF OFF
Revision: March 2010 2008 QX56
BRC-28
< FUNCTION DIAGNOSIS >[VDC/TCS/ABS]
DIAGNOSIS SYSTEM [
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL
UNIT)]
*: ON for 1 to 2 seconds after the touch, and then OFF
ABS MOTOR• Touch “ON” and “OFF” on screen. Make sure motor relay and actuator relay operates as shown in table
below.
BOOSTER DRIVE
• Touch “UP” and “DOWN” on the screen. Check that booster drive operates as shown in table below.
CAUTION:
Perform active test subject to the conditions below.
• Do not operate brake pedal during active test.
• Make sure the engine revo lution is over 500 rpm.
• Make sure the vehicle is not moving.
RR RH SOL
RR RH ABS SOLE-
NOID (ACT) RR RH IN SOL
OFF ON ON OFF OFF OFF
RR RH OUT SOL OFF OFF ON* OFF OFF OFF
RR LH SOL
RR LH ABS SOLE-
NOID (ACT) RR LH IN SOL
OFF ON ON OFF OFF OFF
RR LH OUT SOL OFF OFF ON* OFF OFF OFF
REAR SOL RR RH IN SOL
OFF ON ON OFF OFF OFF
RR RH OUT SOL OFF OFF ON* OFF OFF OFF
RR LH IN SOL OFF ON ON OFF OFF OFF
RR LH OUT SOL OFF OFF ON* OFF OFF OFF
Operation ONOFF
MOTOR RELAY ONOFF
ACTUATOR RLY ONON
Operation UPDOWN
STOP LAMP SW ONOFF
BST OPER SIG ONOFF
PRESS SENSOR 50 ± 5 bar 0 bar
PRESS SEN 2 50 ± 5 bar 0 bar
STP OFF RLY OFFOFF
Operation
ABS solenoid valve
ABS solenoid valve (ACT)
UP KEEP DOWN UP ACTUA-
TOR UP ACTUA-
TOR KEEP
Revision: March 2010 2008 QX56
BRC-38
< COMPONENT DIAGNOSIS >[VDC/TCS/ABS]
C1111 ABS MOTOR, MOTOR RELAY SYSTEM
C1111 ABS MOTOR, MOTOR RELAY SYSTEM
DescriptionINFOID:0000000001686273
PUMP
The pump returns the brake fluid stored in the reservoi
r to the master cylinder by reducing the pressure.
MOTOR
The motor drives the pump according to the signals trans mitted by the ABS actuator and electric unit (control
unit).
DTC LogicINFOID:0000000001686274
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
Check the self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-38, "Diagnosis Procedure".
NO >> Inspection End
Diagnosis ProcedureINFOID:0000000001686275
INSPECTION PROCEDURE
1.CHECK CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ABS actuator and electric unit (control unit) connector.
3. Check terminal for deformation, disconnect, looseness, and so on. If any malfunction is found, repair or
replace terminal.
4. Reconnect connectors and then perform the self-diagnosis. Refer to BRC-24, "
CONSULT-III Function
(ABS)".
Is any item indicated on the self-diagnosis display?
YES >> GO TO 2
NO >> Poor connection of connector term inal. Repair or replace connector.
2.CHECK ABS MOTOR AND MOTOR RELAY POWER SUPPLY CIRCUIT
DTCDisplay item Malfunction detected condition Possible cause
C 1111 P U M P M O T O R During the actuator motor operating with ON, when the
actuator motor turns OFF, or when the control line for ac-
tuator motor relay is open.
• Harness or connector
• ABS actuator and electric unit
(control unit)
During the actuator motor operating with OFF, when the
actuator motor turns ON, or when the control line for relay
is shorted to ground.
Self-diagnosis results
PUMP MOTOR
Revision: March 2010 2008 QX56
BRC-46
< COMPONENT DIAGNOSIS >[VDC/TCS/ABS]
C1116 STOP LAMP SWITCH
C1116 STOP LAMP SWITCH
DescriptionINFOID:0000000001686288
The stop lamp switch transmits the stop lamp switch
signal (ON/OFF) to the ABS actuator and electric unit
(control unit).
DTC LogicINFOID:0000000001686289
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1.CHECK SELF-DIAGNOSIS RESULTS
Check the self-diagnosis results.
Is above displayed on the self-diagnosis display?
YES >> Proceed to diagnosis procedure. Refer to BRC-46, "Diagnosis Procedure".
NO >> Inspection End
Diagnosis ProcedureINFOID:0000000001686290
INSPECTION PROCEDURE
1.CONNECTOR INSPECTION
1. Disconnect the ABS actuator and electric unit (cont rol unit) connector E125 and stop lamp switch connec-
tor E38.
2. Check the terminals for deformati on, disconnection, looseness or damage.
Is the inspection result normal?
YES >> GO TO 2
NO >> Repair or replace as necessary.
2.STOP LAMP SWITCH INSPECTION
Check the voltage between the ABS actuator and electric unit (con-
trol unit) harness connector E125 terminal 41 and body ground.
Is the inspection result normal?
YES >> Perform self-diagnosis again. If the same results appear, replace ABS actuator and electric unit (control
unit). Refer to BRC-116, "
Removal and Installation".
NO >> GO TO 3
3.STOP LAMP RELAY CIRCUIT INSPECTION
DTC Display item Malfunction detected condition Possible cause
C1116 STOP LAMP SW When stop lamp switch circuit is open. • Harness or connector
• Stop lamp switch
• ABS actuator and electric unit
(control unit)
Self-diagnosis results
STOP LAMP SW
Brake pedal depressed : Battery voltage (approx. 12V)
Brake pedal not depressed : Approx. 0V
AWFIA0019ZZ
Revision: March 2010 2008 QX56