EC-694
< SERVICE INFORMATION >[VK45DE]
TROUBLE DIAGNOSIS
99 G/YICC steering switch
(models with ICC system) [Ignition switch: ON]
ICC steering switch: OFF
Approximately 4.3V
[Ignition switch: ON]
MAIN switch: Pressed Approximately 0V
[Ignition switch: ON]
CANCEL switch: Pressed Approximately 1.3V
[Ignition switch: ON]
RESUME/ACCELERATE switch: Pressed Approximately 3.7V
[Ignition switch: ON]
SET/COAST switch: Pressed Approximately 3V
[Ignition switch: ON]
DISTANCE switch: Pressed Approximately 2.2V
99 G/Y ASCD steering switch
(models with ASCD system) [Ignition switch: ON]
ASCD steering switch: OFF
Approximately 4V
[Ignition switch: ON]
MAIN switch: Pressed Approximately 0V
[Ignition switch: ON]
CANCEL switch: Pressed Approximately 1V
[Ignition switch: ON]
RESUME/ACCELERATE switch: Pressed Approximately 3V
[Ignition switch: ON]
SET/COAST switch: Pressed Approximately 2V
101 P/L Stop lamp switch [Ignition switch: OFF]
Brake pedal: Fully released
Approximately 0V
[Ignition switch: OFF]
Brake pedal: Slightly depressed BATTERY VOLTAGE
(11 - 14V)
102 LG/B PNP switch [Ignition switch: ON]
Selector lever: P or N
Approximately 0V
[Ignition switch: ON]
Selector lever: Except above BATTERY VOLTAGE
(11 - 14V)
104 L/OR Throttle co ntrol motor relay[Ignition switch: OFF]
BATTERY VOLTAGE
(11 - 14V)
[Ignition switch: ON] 0 - 1.0V
106 OR Accelerator pedal position
sensor 1 [Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully released
0.5 - 1.0V
[Ignition switch: ON]
Engine stopped
Accelerator pedal: Fully depressed 3.9 - 4.7V
107 PU/W Fuel tank temperature sen-
sor [Engine is running] Approximately 0 - 4.8V
Output voltage varies with fuel
tank temperature.
108 SB ICC brake switch (models
with ICC system)
ASCD brake switch (models
with ASCD system) [Ignition switch: ON]
Brake pedal: Slightly depressed
Approximately 0V
[Ignition switch: ON]
Brake pedal: Fully released BATTERY VOLTAGE
(11 - 14V)
109 W/L Ignition switch [Ignition switch: OFF]
0V
[Ignition switch: ON] BATTERY VOLTAGE
(11 - 14V)
TER-
MI-
NAL NO. WIRE
COLOR
ITEM CONDITION DATA (DC Voltage)
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TROUBLE DIAGNOSISEC-695
< SERVICE INFORMATION > [VK45DE]
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: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
CONSULT-III Function (ENGINE)INFOID:0000000001326532
FUNCTION
*: The following emission-related diagnostic information is cleared when the ECM memory is erased.
Diagnostic trouble codes
1st trip diagnostic trouble codes
Freeze frame data
1st trip freeze frame data
System readiness test (SRT) codes
Test values
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
111 W / B
ECM relay
(Self shut-off) [Engine is running]
[Ignition switch: OFF]
For a few seconds after turning ignition
switch OFF 0 - 1.5V
[Ignition switch: OFF]
More than a few seconds after turning igni- tion switch OFF BATTERY VOLTAGE
(11 - 14V)
11 3 G Y / R F u e l p u m p r e l a y [Ignition switch: ON]
For 1 second after turning ignition switch ON
[Engine is running]
0 - 1.5V
[Ignition switch: ON]
More than 1 second after turning ignition switch ON BATTERY VOLTAGE
(11 - 14V)
11 5
11 6 B/R
B/W
ECM ground [Engine is running]
Idle speed Body ground
11 7 R / Y EVAP canister vent control
valve
[Ignition switch: ON] BATTERY VOLTAGE
(11 - 14V)
11 9
120 R
R/B
Power supply for ECM
[Ignition switch: ON] BATTERY VOLTAGE
(11 - 14V)
121 R/W Power supply for ECM
(Back-up) [Ignition switch: OFF] BATTERY VOLTAGE
(11 - 14V)
TER-
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COLOR ITEM CONDITION DATA (DC Voltage)
Diagnostic test mode Function
Work support This mode enables a technician to adjust some devices faster and more accurately by following the in-
dications on the CONSULT-III unit.
Self-diagnostic results Self-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data
can be read and erased quickly.*
Data monitor Input/Output data in the ECM can be read.
Active test Diagnostic Test Mode in which CONSULT-III drives some actuators apart from the ECMs and also shifts
some parameters in
a specified range.
DTC & SRT confirmation The status of system monitoring tests and the self-diagnosis status/result can be confirmed.
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.
ECM part number ECM part number can be read.
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TROUBLE DIAGNOSISEC-697
< SERVICE INFORMATION > [VK45DE]
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X: Applicable
*1: This item includes 1st trip DTCs.
*2: This mode includes 1st trip freeze frame data or freeze fr
ame data. The items appear on CONSULT-III screen in freeze frame data
mode only if a 1st trip DTC or DTC is detected. For details, refer to EC-633
.
*3: Always “CMPLT ” is displayed.
WORK SUPPORT MODE
Work Item
ENGINE CONTROL COMPONENT PARTS
OUTPUT
Fuel injector ××
Power transistor (Ignition timing) ××
Throttle contro l motor relay ××
Throttle control motor ×
EVAP canister purge volume con-
trol solenoid valve ××××
Air conditioner relay ×
Fuel pump relay ×××
Cooling fan relay ×××
Air fuel ratio sensor 1 heater ××
×*
3
Heated oxygen sensor 2 heater ××
×*3
EVAP canister vent control valve ×× ××
Intake valve timing control solenoid
valve ×××
VIAS control solenoid valve ×××
Calculated load value ××
Item
DIAGNOSTIC TEST MODE
WORK
SUPPORT SELF-DIAGNOSTIC
RESULTS DATA
MONI- TOR ACTIVE
TEST DTC & SRT
CONFIRMATION
DTC*1 FREEZE
FRAME
DATA*2 SRT STA-
TUS DTC
WORK SUP-
PORT
WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE FUEL PUMP WILL STOP BY TOUCHING “START” DUR- ING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS. When releasing fuel pressure from
fuel line
IDLE AIR VOL LEARN THE IDLE AIR VOLUME THAT KEEPS THE ENGINE WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM. When learning the idle air volume
SELF-LEARNING CONT THE COEFFICI ENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF-
FICIENT. When clearing the coefficient of
self-learning control value
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EC-698
< SERVICE INFORMATION >[VK45DE]
TROUBLE DIAGNOSIS
*: This function is not necessary in the usual service procedure.
SELF-DIAG RESULTS MODE
Self Diagnostic Item
Regarding items of DTC and 1st trip DTC, refer to
EC-633, "Emission-related Diagnostic Information".)
Freeze Frame Data and 1st Trip Freeze Frame Data
EVAP SYSTEM CLOSE CLOSE THE EVAP CANISTER VENT CONTROL VALVE IN
ORDER TO MAKE EVAP SYSTEM CLOSE UNDER THE
FOLLOWING CONDITIONS.
IGN SW ON
ENGINE NOT RUNNING
AMBIENT TEMPERATURE IS ABOVE 0 °C (32 °F).
NO VACUUM AND NO HIGH PRESSURE IN EVAP SYS- TEM
FUEL TANK TEMP. IS MORE THAN 0 °C (32 °F).
WITHIN 10 MINUTES AFTER STARTING “EVAP SYS- TEM CLOSE”
WHEN TRYING TO EXECUTE “EVAP SYSTEM CLOSE” UNDER THE CONDITION EXCEPT ABOVE, CONSULT-
III WILL DISCONTINUE IT AND DISPLAY APPROPRI-
ATE INSTRUCTION.
NOTE:
WHEN STARTING ENGINE, CONSULT-III MAY DIS-
PLAY “BATTERY VOLTAGE IS LOW. CHARGE BAT-
TERY”, EVEN IN USING CHARGED BATTERY. When detecting EVAP vapor leak
point of EVAP system
VIN REGISTRATION IN THIS MODE VIN IS REGISTERED IN ECM When registering VIN in ECM
TARGET IDLE RPM ADJ* IDLE CONDITION When setting target idle speed
TARGET IGN TIM ADJ* IDLE CONDITION Wh en adjusting target ignition tim-
ing
WORK ITEM CONDITION USAGE
Freeze frame data
item* Description
DIAG TROUBLE
CODE
[PXXXX] The engine control co
mponent part/control system has a trouble code, it is displayed as PXXXX. (Refer to
EC-595
.)
FUEL SYS-B1 “Fuel injection system status” at the moment a malfunction is detected is displayed.
One mode in the following is displayed. Mode2: Open loop due to detected system malfunction
Mode3: Open loop due to driving conditions (power enrichment, deceleration enleanment)
Mode4: Closed loop - using oxygen sensor(s) as feedback for fuel control
Mode5: Open loop - has not yet satisfied condition to go to closed loop
FUEL SYS-B2
CAL/LD VALUE [%] The calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP [
°C]
or [ °F] The engine coolant temperature at the moment a malfunction is detected is displayed.
L-FUEL TRM-B1 [%] “Long-term fuel trim” at the moment a malfunction is detected is displayed. The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule than short-term fuel trim.
L-FUEL TRM-B2 [%]
S-FUEL TRM-B1 [%] “Short-term fuel trim” at the moment a malfunction is detected is displayed.
The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel sched-
ule.
S-FUEL TRM-B2 [%]
ENGINE SPEED [rpm] The engine speed at the moment a malfunction is detected is displayed.
VEHICL SPEED
[km/h] or [mph] The vehicle speed at the moment a malfunction is detected is displayed.
ABSOL TH·P/S [%] The throttle valve opening angle at the moment a malfunction is detected is displayed.
B/FUEL SCHDL
[msec] The base fuel schedule at the moment a malfunction is detected is displayed.
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EC-700
< SERVICE INFORMATION >[VK45DE]
TROUBLE DIAGNOSIS
FUEL T/TMP SE
°C or °F The fuel temperature (determined by the signal
voltage of the fuel tank temperature sensor) is
displayed.
INT/A TEMP SE °C or °F The intake air temperature (determined by the
signal voltage of the intake air temperature sen-
sor) is indicated.
EVAP SYS PRES V The signal voltage of EVAP control system pres-
sure sensor is displayed.
FUEL LEVEL SE V The signal voltage of the fuel level sensor is dis-
played.
START SIGNAL ON/OFF Indicates start signal status [ON/OFF] computed
by the ECM according to the signals of engine
speed and battery voltage. After starting the engine, [OFF] is dis-
played regardless of the starter signal.
CLSD THL POS ON/OFF Indicates idle position [ON/OFF] computed by
ECM according to the accelerator pedal position
sensor signal.
AIR COND SIG ON/OFF Indicates [ON/OFF] condition of the air condi-
tioner switch as determined by the air condition-
er signal.
P/N POSI SW ON/OFF Indicates [ON/OFF] condition from the park/neu-
tral position (PNP) switch signal.
PW/ST SIGNAL ON/OFF [ON/OFF] condition of the power steering sys-
tem (determined by the signal voltage of the
power steering pressure sensor signal) is indi-
cated.
LOAD SIGNAL ON/OFF Indicates [ON/OFF] condition from the electrical
load signal.
ON: Rear window defogger switch is ON and/or
lighting switch is in 2nd position.
OFF: Both rear window defogger switch and
lighting switch are OFF.
IGNITION SW ON/OFF Indicates [ON/OFF] condition from ignition
switch signal.
HEATER FAN SW ON/OFF Indicates [ON/OFF] condition from the heater
fan switch signal.
BRAKE SW ON/OFF Indicates [ON/OFF] condition from the stop
lamp switch signal.
INJ PULSE-B1 msec Indicates the actual fuel injection pulse width compensated by ECM according to the input
signals. When the engine is stopped, a certain
computed value is indicated.
INJ PULSE-B2 msec
IGN TIMING BTDC Indicates the ignition timing computed by ECM
according to the input signals. When the engine is stopped, a certain
value is indicated.
CAL/LD VALUE [%] % “Calculated load value” indicates the value of
the current air flow divided by peak air flow.
MASS AIRFLOW g·m/s Indicates the mass air flow computed by ECM
according to the signal voltage of the mass air
flow sensor.
PURG VOL C/V % Indicates the EVAP canister purge volume con-
trol solenoid valve control value computed by
the ECM according to the input signals.
The opening becomes larger as the value in- creases.
INT/V TIM (B1) °CA
Indicates [ °CA] of intake camshaft advanced an-
gle.
INT/V TIM (B2) °CA
Monitored item Unit Description Remarks
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TROUBLE DIAGNOSISEC-703
< SERVICE INFORMATION > [VK45DE]
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*: Leaving cooling fan OFF with CONSULT-III while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to
EC-633, "Emission-related Diagnostic Information".
SRT WORK SUPPORT Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC WORK SUPPORT Mode
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION Engine: Return to the original
trouble condition
Change the amount of fuel injec-
tion using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Fuel injector
A/F sensor 1
IGNITION TIM-
ING Engine: Return to the original
trouble condition
Timing light: Set
Retard the ignition timing using
CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
Perform Idle Air Volume Learning.
POWER BAL-
ANCE Engine: After warming up, idle the
engine.
A/C switch: OFF
Shift lever: N
Cut off each fuel injector signal one at a time using CONSULT-III. Engine runs rough or dies.
Harness and connectors
Compression
Fuel injector
Power transistor
Spark plug
Ignition coil
COOLING FAN* Ignition switch: ON
Turn the cooling fan “HI”, “MID”
and “OFF” using CONSULT-III. Cooling fan moves and stops. Harness and connectors
Cooling fan motor
IPDM E/R
ENG COOLANT
TEMP Engine: Return to the original
trouble condition
Change the engine coolant tem- perature using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM. Harness and connectors
Engine coolant temperature sen-
sor
Fuel injector
FUEL PUMP RE-
LAY Ignition switch: ON (Engine
stopped)
Turn the fuel pump relay “ON” and “OFF” using CONSULT-III
and listen to operating sound. Fuel pump relay makes the operat-
ing sound.
Harness and connectors
Fuel pump relay
VIAS S/V-1 Ignition switch: ON
Turn solenoid valve “ON” and
“OFF” with CONSULT-III and lis-
ten to operating sound. Solenoid valve makes an operating
sound.
Harness and connectors
Solenoid valve
PURG VOL
CONT/V Engine: After warming up, run en-
gine at 1,500 rpm.
Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-III. Engine speed changes according to
the opening percent.
Harness and connectors
Solenoid valve
FUEL/T TEMP
SEN Change the fuel tank temperature using CONSULT-III.
VENT CON-
TROL/V Ignition switch: ON (Engine
stopped)
Turn solenoid valve “ON” and “OFF” with the CONSULT-III and
listen to operating sound. Solenoid valve makes an operating
sound.
Harness and connectors
Solenoid valve
V/T ASSIGN AN-
GLE
Engine: Return to the original trouble condition
Change intake valve timing using
CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Intake valve timing control sole-
noid valve
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TROUBLE DIAGNOSISEC-705
< SERVICE INFORMATION > [VK45DE]
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INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect “GST” to data link connector, which is located under LH
dash panel near the hood opener handle.
3. Turn ignition switch ON.
4. Enter the program according to instruction on the screen or in the operation manual.
(*: Regarding GST screens in this section, sample screens are
shown.)
5. Perform each diagnostic mode according to each service proce- dure.
For further information, see th e GST Operation Manual of
the tool maker.
CONSULT-III Reference Val ue in Data Monitor ModeINFOID:0000000001326534
Remarks:
Service $07 (ON BOARD TESTS) This mode enables the off board test drive to obtain test results for emission-related pow-
ertrain components/systems that are continuously monitored during normal driving condi-
tions.
Service $08 — This mode can close EVAP system in ignition switch ON position (Engine stopped). When
this mode is performed, EVAP canister vent control valve can be closed.
In the following conditions, this mode cannot function.
Low ambient temperature
Low battery voltage
Engine running
Ignition switch OFF
Low fuel temperature
Too much pressure is applied to EVAP system
Service $09 (CALIBRATION ID) This mode enables the off-board test device to request specific vehicle information such
as Vehicle Identification Number (VIN) and Calibration IDs.
Diagnostic service Function
PBIB1503E
SEF398S
SEF416S
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EC-706
< SERVICE INFORMATION >[VK45DE]
TROUBLE DIAGNOSIS
●
Specification data ar e reference values.
● Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly relate d to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in spite of the
ignition timing not being adjusted to the specification data. This IGN TIMING moni tors the data calculated by the ECM according to the signals
input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED Run engine an d compare CONSULT-III value with the tachometer indication.Almost the same speed as
the tachometer indication.
MAS A/F SE-B1 See EC-709
.
B/FUEL SCHDL See EC-709
.
A/F ALPHA-B1
A/F ALPHA-B2 See
EC-709
.
COOLAN TEMP/S Engine: After warming up More than 70 °C (158 °F)
A/F SEN1 (B1)
A/F SEN1 (B2) Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 1.5 V
HO2S2 (B1)
HO2S2 (B2) Revving engine from idle to 3,000 rpm quickly after the following conditions
are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load 0 - 0.3V
←→ Approx. 0.6 -
1.0V
HO2S2 MNTR (B1)
HO2S2 MNTR (B2) Revving engine from idle to 3,000 rpm quickly after the following conditions
are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at idle for 1 minute under no load LEAN
←→ RICH
VHCL SPEED SE Turn drive wheels and compare CONSULT-III value with the speedometer in-
dication. Almost the same speed as
speedometer indication
BATTERY VOLT Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN 1 Ignition switch: ON
(Engine stopped) Accelerator pedal: Fully released 0.5 - 1.0V
Accelerator pedal: Fully depressed 4.0 - 4.8V
ACCEL SEN 2* Ignition switch: ON
(Engine stopped) Accelerator pedal: Fully released 0.3 - 1.2V
Accelerator pedal: Fully depressed 3.9 - 4.8V
TP SEN 1-B1
TP SEN 2-B1* Ignition switch: ON
(Engine stopped)
Selector lever: D Accelerator pedal: Fully released More than 0.36V
Accelerator pedal: Fully depressed Less than 4.75V
EVAP SYS PRES Ignition switch: ON Approx. 1.8 - 4.8V
START SIGNAL Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS Ignition switch: ON
(Engine stopped) Accelerator pedal:
Fully released ON
Accelerator pedal: Slightly depressed OFF
AIR COND SIG Engine: After warming up, idle the
engine Air conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)
ON
P/N POSI SW Ignition switch: ON Selector lever: P or N ON
Selector lever: Except above OFF
PW/ST SIGNAL Engine: After warming up, idle the
engine Steering wheel: Not being turned OFF
Steering wheel: Being turned ON
LOAD SIGNAL Ignition switch: ON Rear window defogger switch: ON
and/or lighting switch: 2nd position
ON
Rear window defogger switch and lighting
switch: OFF OFF
IGNITION SW Ignition switch: ON → OFF → ON ON → OFF → ON
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