EC-660
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BASIC SERVICE PROCEDURE
OK or NG
OK >> GO TO 9.
NG >> 1. Repair or replace.
2. GO TO 4.
9.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM f unction. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of IVIS (NATS) system and regist ration of all IVIS (NATS) ignition key IDs. Refer to
BL-187, "
ECM Re-Communicating Function".
>> GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-661
.
OK or NG
OK >> GO TO 19.
NG >> GO TO 11.
11 .PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-662, "
Accelerator Pedal Released Position Learning".
>> GO TO 12.
12.PERFORM THROTTLE VALVE CL OSED POSITION LEARNING
Perform EC-663, "
Throttle Valve Closed Position Learning".
>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-663, "
Idle Air Volume Learning".
Is Idle Air Volume Lear ning carried out successfully?
Ye s o r N o
Yes >> GO TO 14.
No >> 1. Follow the instruction of Idle Air Volume Learning. 2. GO TO 4.
14.CHECK TARGET IDLE SPEED AGAIN
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-III. Refer to EC-661
.
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed. Refer to EC-661
.
12
± 5 ° BTDC (in P or N position)
PBIB1487E
650 ± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
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BASIC SERVICE PROCEDUREEC-661
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OK or NG
OK >> GO TO 15.
NG >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-661
.
OK or NG
OK >> GO TO 19.
NG >> GO TO 16.
16.CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-199
.
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation. 2. GO TO 4.
17.DETECT MALFUNCTIONING PART
Check the following.
Check camshaft position sensor (PHASE) and circuit. Refer to EC-911
.
Check crankshaft position sensor (POS) and circuit. Refer to EC-906
.
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace. 2. GO TO 4.
18.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM f unction. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of IVIS (NAT S) system and registration of all IVIS (NATS) ignition key IDs. Refer to
BL-187, "
ECM Re-Communicating Function".
>> GO TO 4.
19.INSPECTION END
Did you replace ECM, referring this Basic Inspection procedure?
Ye s o r N o
Ye s > > 1 . P e r f o r m EC-662, "VIN Registration".
2. INSPECTION END
No >> INSPECTION END
Idle Speed and Ignition Timing CheckINFOID:0000000001326516
IDLE SPEED
With CONSULT-III
Check idle speed in “DATA MONITOR” mode with CONSULT-III.
With GST
Check idle speed with GST.12
± 5 ° BTDC (in P or N position)
PBIB1487E
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EC-662
< SERVICE INFORMATION >[VK45DE]
BASIC SERVICE PROCEDURE
IGNITION TIMING
1. Attach timing light A to loop wire (1) as shown.
2. Check ignition timing.
Procedure After Replacing ECMINFOID:0000000001326517
When replacing ECM, the following procedure must be performed.
1. Perform initialization of IVIS
(NATS) system and registration of all IVIS (NATS) ignition key IDs.
Refer to BL-187, "
ECM Re-Communicating Function".
2. Perform EC-662, "
VIN Registration".
3. Perform EC-662, "
Accelerator Pedal Released Position Learning".
4. Perform EC-663, "
Throttle Valve Closed Position Learning".
5. Perform EC-663, "
Idle Air Volume Learning".
VIN RegistrationINFOID:0000000001326518
DESCRIPTION
VIN Registration is an operation to registering VIN in ECM. It must be performed each time ECM is replaced.
NOTE:
Accurate VIN which is registered in ECM ma y be required for Inspection & Maintenance (I/M).
OPERATION PROCEDURE
With CONSULT-III
1. Check the VIN of the vehicle and note it. Refer to GI-45.
2. Turn ignition switch ON and engine stopped.
3. Select “VIN REGISTRATION ” in “WORK SUPPORT” mode.
4. Follow the instruction of CONSULT-III display.
Accelerator Pedal Released Position LearningINFOID:0000000001326519
DESCRIPTION
Accelerator Pedal Released Position Learning is an operati on to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal positi on sensor output signal. It must be performed each time
harness connector of accelerator pedal pos ition sensor or ECM is disconnected.
OPERATION PROCEDURE
PBIB3242E
PBIB1487E
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BASIC SERVICE PROCEDUREEC-663
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1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningINFOID:0000000001326520
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to l
earn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal . It must be performed each time harness connector of
electric throttle control ac tuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningINFOID:0000000001326521
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
Each time electric throttle control actuator or ECM is replaced.
Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
Battery voltage: More than 12.9V (At idle)
Engine coolant temperature: 70 - 99 °C (158 - 210 °F)
PNP switch: ON
Electric load switch: OFF (Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
started the headlamp will not be illuminated.
Steering wheel: Neutral (Straight-ahead position)
Vehicle speed: Stopped
Transmission: Warmed-up
- With CONSULT-III: drive vehicle unt il “ATF TEMP SE 1” in “DATA MONITOR” mode of “A/T” system indi-
cates less than 0.9V.
- Without CONSULT-III: driv e vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-III
1. Perform EC-662, "Accelerator Pedal Released Position Learning".
2. Perform EC-663, "
Throttle Valve Closed Position Learning".
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREP ARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEA RN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-III screen. If “CMPLT” is not displayed, Idle Air Vol-
ume Learning will not be carried out successfully. In this case, find the cause of the incident by referring to
the DIAGNOSTIC PROCEDURE below.
8. Rev up the engine two or three times and make sure that idle speed and ignition timing are within the specifications.
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TROUBLE DIAGNOSISEC-703
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*: Leaving cooling fan OFF with CONSULT-III while engine is running may cause the engine to overheat.
DTC & SRT CONFIRMATION MODE
SRT STATUS Mode
For details, refer to
EC-633, "Emission-related Diagnostic Information".
SRT WORK SUPPORT Mode
This mode enables a technician to drive a vehicle to set the SRT while monitoring the SRT status.
DTC WORK SUPPORT Mode
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION Engine: Return to the original
trouble condition
Change the amount of fuel injec-
tion using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Fuel injector
A/F sensor 1
IGNITION TIM-
ING Engine: Return to the original
trouble condition
Timing light: Set
Retard the ignition timing using
CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
Perform Idle Air Volume Learning.
POWER BAL-
ANCE Engine: After warming up, idle the
engine.
A/C switch: OFF
Shift lever: N
Cut off each fuel injector signal one at a time using CONSULT-III. Engine runs rough or dies.
Harness and connectors
Compression
Fuel injector
Power transistor
Spark plug
Ignition coil
COOLING FAN* Ignition switch: ON
Turn the cooling fan “HI”, “MID”
and “OFF” using CONSULT-III. Cooling fan moves and stops. Harness and connectors
Cooling fan motor
IPDM E/R
ENG COOLANT
TEMP Engine: Return to the original
trouble condition
Change the engine coolant tem- perature using CONSULT-III. If trouble symptom disappears, see
CHECK ITEM. Harness and connectors
Engine coolant temperature sen-
sor
Fuel injector
FUEL PUMP RE-
LAY Ignition switch: ON (Engine
stopped)
Turn the fuel pump relay “ON” and “OFF” using CONSULT-III
and listen to operating sound. Fuel pump relay makes the operat-
ing sound.
Harness and connectors
Fuel pump relay
VIAS S/V-1 Ignition switch: ON
Turn solenoid valve “ON” and
“OFF” with CONSULT-III and lis-
ten to operating sound. Solenoid valve makes an operating
sound.
Harness and connectors
Solenoid valve
PURG VOL
CONT/V Engine: After warming up, run en-
gine at 1,500 rpm.
Change the EVAP canister purge
volume control solenoid valve
opening percent using CON-
SULT-III. Engine speed changes according to
the opening percent.
Harness and connectors
Solenoid valve
FUEL/T TEMP
SEN Change the fuel tank temperature using CONSULT-III.
VENT CON-
TROL/V Ignition switch: ON (Engine
stopped)
Turn solenoid valve “ON” and “OFF” with the CONSULT-III and
listen to operating sound. Solenoid valve makes an operating
sound.
Harness and connectors
Solenoid valve
V/T ASSIGN AN-
GLE
Engine: Return to the original trouble condition
Change intake valve timing using
CONSULT-III. If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Intake valve timing control sole-
noid valve
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EC-768
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DTC P0102, P0103 MAF SENSOR
DTC P0102, P0103 MAF SENSOR
Component DescriptionINFOID:0000000001326595
The mass air flow sensor is placed in the stream of intake air. It mea-
sures the intake flow rate by measuring a part of the entire intake
flow. The mass air flow sensor controls the temperature of the hot
wire to a certain amount. The heat generated by the hot wire is
reduced as the intake air flows around it. The more air, the greater
the heat loss.
Therefore, the electric current
supplied to hot wire is changed to
maintain the temperature of the hot wire as air flow increases. The
ECM detects the air flow by means of this current change.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001326596
Specification data are reference values.
On Board Diagn osis LogicINFOID:0000000001326597
These self-diagnoses have the one trip detection logic.
FAIL-SAFE MODE
When the malfunction is detected, the ECM enters fail-safe mode and the MIL lights up.
DTC Confirmation ProcedureINFOID:0000000001326598
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR DTC P0102
1. Start engine and wait at least 5 seconds.
2. Check DTC.
PBIB1604E
MONITOR ITEM CONDITION SPECIFICATION
MAS A/F SE-B1 See EC-709
.
CAL/LD VALUE Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No load Idle 14% - 33%
2,500 rpm 12% - 25%
MASS AIRFLOW Engine: After warming up
Selector lever: P or N
Air conditioner switch: OFF
No load Idle 2.0 - 6.0 g·m/s
2,500 rpm 7.0 - 20.0 g·m/s
DTC No.
Trouble diagnosis
name DTC detecting condition Possible cause
P0102
0102 Mass air flow sensor
circuit low input An excessively low voltage from the sensor is sent
to ECM. Harness or connectors
(The sensor circuit is open or shorted.)
Intake air leaks
Mass air flow sensor
P0103
0103 Mass air flow sensor
circuit high input An excessively high voltage from the sensor is
sent to ECM. Harness or connectors
(The sensor circuit is open or shorted.)
Mass air flow sensor
Detected items Engine operating condition in fail-safe mode
Mass air flow sensor circuit Engine speed will no t rise more than 2,400 rpm due to the fuel cut.
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EC-784
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DTC P0122, P0123 TP SENSOR
DTC P0122, P0123 TP SENSOR
Component DescriptionINFOID:0000000001326617
Electric throttle control actuator
consists of throttle control motor,
throttle position sensor, etc. The throttle position sensor responds to
the throttle valve movement.
The throttle position sensor has t he two sensors. These sensors are
a kind of potentiometers which transform the throttle valve position
into output voltage, and emit the voltage signal to the ECM. In addi-
tion, these sensors detect the opening and closing speed of the
throttle valve and feed the voltage signals to the ECM. The ECM
judges the current opening angle of the throttle valve from these sig-
nals and the ECM controls the throttle control motor to make the
throttle valve opening angle properly in response to driving condi-
tion.
CONSULT-III Reference Value in Data Monitor ModeINFOID:0000000001326618
Specification data are reference values.
*: Throttle position sensor 2 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage signal.
On Board Diagn osis LogicINFOID:0000000001326619
These self-diagnoses have the one trip detection logic.
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
DTC Confirmation ProcedureINFOID:0000000001326620
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 8V at idle.
1. Start engine and let it idle for 1 second.
2. Check DTC.
3. If DTC is detected, go to EC-786, "
Diagnosis Procedure".
PBIB0145E
MONITOR ITEM CONDITION SPECIFICATION
TP SEN 1-B1
TP SEN 2-B1* Ignition switch: ON
(Engine stopped)
Selector lever: D Accelerator pedal: Fully released More than 0.36V
Accelerator pedal: Fully depressed Less than 4.75V
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0122
0122 Throttle position sensor
2 circuit low input An excessively low voltage from the TP sensor
2 is sent to ECM. Harness or connectors
(TP sensor 2 circuit is open or shorted.)
(APP sensor 2 circuit is shorted.)
Electric throttle control actuator (TP sensor 2)
Accelerator pedal position sensor (APP sensor 2)
P0123
0123
Throttle position sensor
2 circuit high input An excessively high voltage from the TP sensor
2 is sent to ECM.
Engine operation condition in fail-safe mode
The ECM controls the electric throttle control actuator in regulating the throttle opening in order for the idle position to be within +10
degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal condition.
So, the acceleration will be poor.
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DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
EC-861
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DTC P0171, P0174 FUEL IN
JECTION SYSTEM FUNCTION
On Board Diagnosis LogicINFOID:0000000001326698
With the Air-Fuel Mixture Ratio Self-Learning Control, the actual mixture ratio can be brought closely to the
theoretical mixture ratio based on the mixture ratio feedback signal from the air fuel ratio (A/F) sensor 1. The
ECM calculates the necessary compensation to corre ct the offset between the actual and the theoretical
ratios.
In case the amount of the compensation value is extrem ely large (The actual mixture ratio is too lean.), the
ECM judges the condition as the fuel injection system malfunction and lights up the MIL (2 trip detection logic).
DTC Confirmation ProcedureINFOID:0000000001326699
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON- SULT-III.
4. Clear the self-learning control coefficient by touching “CLEAR”.
5. Start engine. If it is difficult to start engine, t he fuel injection system has a malfunction.
Perform the following procedure is advised.
a. Crank engine while depressing accelerator pedal.
b. If engine starts, go to EC-866, "
Diagnosis Procedure".
If engine does not start, check exhaust and intake air leak visually.
6. Keep engine at idle for at least 10 minutes.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-866, "
Diagnosis Procedure".
If 1st trip DTC is not detected, per forming the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine and drive the vehicle under the similar condi tions to (1st trip) Freeze Frame Data for 10 min-
utes. Refer to the table below.
Hold the accelerator pedal as steady as possible.
The similar conditions to (1st trip) Freeze Frame Da ta means the vehicle operation that the following con-
ditions should be satisfied at the same time.
Sensor Input Signal to ECM ECM function Actuator
A/F sensor 1 Density of oxygen in exhaust gas
(Mixture ratio feedback signal) Fuel injection control Fuel injector
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0171
0171
(Bank 1) Fuel injection system too
lean Fuel injection system does not operate properly.
The amount of mixture ratio compensation is too
large. (The mixture ratio is too lean.) Intake air leaks
A/F sensor 1
Fuel injector
Exhaust gas leaks
Incorrect fuel pressure
Lack of fuel
Mass air flow sensor
Incorrect PCV hose connection
P0174
0174
(Bank 2)
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