MA-38
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
Unit: (US qt, lmp qt)
ENGINE OIL CAPACITY (APPROXIMATE) (VK45DE)
Unit: (US qt, lmp qt)
SPARK PLUG (PLATINUM-TIPPED TYPE) (VQ35DE)
SPARK PLUG (PLATINUM-TIPPED TYPE) (VK45DE)
WHEEL BALANCE
Drain and refill With oil filter change 4.7 (5, 4-1/8)
Without oil filter change 4.4 (4-5/8, 3-7/8)
Dry engine (Overhaul) 5.4 (5-3/4, 4-3/4)
Drain and refillWith oil filter change 5.8 (6-1/8, 5-1/8)
Without oil filter change 5.2 (5-1/2, 4-5/8)
Dry engine (Overhaul) 7.0 (7-3/8, 6-1/8)
Make NGK
Ty p e Standard PLFR5A-11
Hot PLFR4A-11
Cold PLFR6A-11
Gap (Nominal) 1.1mm (0.043 in)
Make NGK
Typ e Standard PLFR5A-11
Hot PLFR4A-11
Cold PLFR6A-11
Gap (Nominal) 1.1mm (0.043 in)
Maximum allowable unbalanceDynamic (At rim flange) Less than 5.0 g (0.18 oz) (one side)
Static (At rim flange) Less than 20 g (0.71 oz)
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PG-17
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE
ROOM)
System DescriptionINFOID:0000000001328870
IPDM E/R (Intelligent Power Distribution Module Engi ne Room) integrates the relay box and fuse block
which were originally placed in engine compartment. It c ontrols integrated relay via IPDM E/R control circuit.
IPDM E/R-integrated control circuit performs ON-OFF operation of relay, CAN communication control, oil
pressure switch signal, and hood switch signal reception, etc.
It controls operation of each electrical pa rt via ECM, BCM and CAN communication lines.
CAUTION:
None of the IPDM E/R-integr ated relays can be removed.
SYSTEMS CONTROLLED BY IPDM E/R
IPDM E/R receives a request signal fr om each control unit with CAN communication. It controls each system.
CAN COMMUNICATION LINE CONTROL
With CAN communication, by connecting each control uni t using two communication lines (CAN-L line, CAN-H
line), it is possible to transmit maximum amount of in formation with minimum wiring. Each control unit can
transmit and receive data, and reads necessary information only.
Fail- Safe Control
When CAN communication with other control units is impos sible, IPDM E/R performs fail-safe control. After
CAN communication recovers normally, it also returns to normal control.
Operation of control parts by IPDM E/R during fail-safe mode is as follows:
IPDM E/R STATUS CONTROL
In order to save power, IPDM E/R switches status by itself based on each operating condition.
1. CAN communication status CAN communication is normally performed with other control units.
Individual unit control by IPDM E/R is normally performed.
When sleep request signal is received from BCM, mode is switched to sleep waiting status.
2. Sleep waiting status Process to stop CAN communication is activated.
Control system Transmit control unit Control part
Lamp control BCM Headlamps (HI, LO)
Front fog lamps
Parking, license plate, side marker and tail lamps
Wiper control BCM Front wipers
Rear window defogger control BCM Rear window defogger
A/C compressor control ECM A/C compressor (magnet clutch)
Cooling fan control ECM Cooling fan
Horn control BCM Horn
Controlled system Fail-safe mode
Headlamp With the ignition switch ON, the headlamp (low) is ON.
With the ignition switch OFF, the headlamp (low) is OFF.
Parking, license plate side marker, and
tail lamps With the ignition switch ON, the parking, license plate, side marker and tail lamps is ON.
With the ignition switch OFF, the parking, license plate, side marker and tail lamps is OFF.
Cooling fan With the ignition switch ON, the cooling fan HI operates.
With the ignition switch OFF, the cooling fan stops.
Front wiper Until the ignition switch is turned OFF, the front wiper LO and HI remains in the same status
it was in just before fail-safe control was initiated.
Rear window defogger Rear window defogger relay OFF
A/C compressor A/C compressor OFF
Front fog lamps Front fog lamp relay OFF
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PG-19
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NOTE: The details for display of the period are as follows:
CRNT: Error currently de tected with IPDM E/R.
PAST: Error detected in the past and memorized with IPDM E/R.
DATA MONITOR
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is at ACC, the display may not be co rrect.
*1: The vehicle without the Intelligent Key system displays only ON without change.
*2:The cornering lamp item is displayed, but it cannot be monitored.
ACTIVE TEST
DTC Display Items Malfunction detecting condition TIME
Possible causes
CRNT PAST
— NO DTC IS DETECT-
ED.FURTHER TEST-
ING MAY BE
REQUIRED. ————
U1000 CAN COMM CIRCUIT If CAN communication reception/transmission
data has a malfunction, or if any of the control
units malfunction, data reception/transmission
cannot be confirmed.
When the data in CAN communication is not re- ceived before the specified time ××
Any of or several items
below have errors.
TRANSMIT DIAG
ECM
BCM/SEC
Item name
CONSULT-III screen dis-
play Display or unit MAIN SIG-
NALS Description
Motor fan request MOTOR FAN REQ 1/2/3/4 ×Signal status input from ECM
Compressor request A C COMP REQ On/Off ×Signal status input from ECM
Tail & clear request TAIL&CLR REQ On/Off ×Signal status input from BCM
H/L LO request HL LO REQ On/Off ×Signal status input from BCM
H/L HI request HL HI REQ On/Off ×Signal status input from BCM
FR fog request FR FOG REQ On/Off ×Signal status input from BCM
FR wiper request FR WIP REQ Stop/1LOW/Lo/Hi ×Signal status input from BCM
Wiper auto stop WIP AUTO STOP ACT P/STOP P ×Output status of IPDM E/R
Wiper protection WIP PROT Off/BLOCK ×Control status of IPDM E/R
Starter request ST RLY REQ
*1On/Off Status of input signal
Ignition relay status IGN RLY On/Off ×Ignition relay status monitored with
IPDM E/R
Rear window defogger re-
quest RR DEF REQ On/Off
×Signal status input from BCM
Oil pressure switch OIL P SW Open/Close Signal status input in IPDM E/R
Hood switch HOOD SW On/Off Input signal status
Theft warning horn re-
quest THFT HRN REQ On/Off Signal st
atus input from BCM
Horn chirp HORN CHIRP On/Off Ou tput status of IPDM E/R
Cornering lamp request CRNRNG LMP REQ
*2Off Signal status input from BCM
Test item CONSULT-III screen display Description
Tail lamp operation TAIL LAMP With a certain On-Off operation, the tail lamp relay can be operated.
Rear window defogger opera-
tion REAR DEFOGGER
With a certain On-Off operation, the rear window defogger relay can be
operated.
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PG-20
< SERVICE INFORMATION >
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
NOTE:
This item is displayed, but cannot be tested.
Auto Active TestINFOID:0000000001328875
DESCRIPTION
In auto active test mode, operation inspection can be performed when IPDM E/R sends a drive signal to the
following systems:
Rear window defogger
Front wipers
Parking, license plate, side marker and tail lamps
Front fog lamps
Headlamps (Hi, Lo)
A/C compressor (magnetic clutch)
Cooling fan
OPERATION PROCEDURE
1. Close hood and front door (passenger side), and then lift wiper arms away from windshield (to prevent
glass damage by wiper operation).
NOTE:
When auto active test is performed with hood opened, sprinkle water on windshield beforehand.
2. Turn ignition switch OFF.
3. Turn ignition switch ON, and within 20 seconds, pre ss drivers door switch 10 times (close other doors).
Then turn ignition switch OFF.
4. Turn ignition switch ON within 10 seconds after ignition switch OFF.
5. When auto active test mode is actuated, horn chir ps once oil pressure warning lamp starts blinking.
6. After a series of operations is repeated three times, auto active test is completed. NOTE:
When auto active test mode has to be cancelled halfway, turn ignition switch OFF.
CAUTION:
Be sure to inspect BL-38, "
Check Door Switch" when the auto active t est cannot be performed.
INSPECTION IN AUTO ACTIVE TEST MODE
When auto active test mode is actuated, the following eight steps are repeated three times.
Front wiper (HI, LO) operation FRONT WIPER With a certain operation (Off, Hi, Lo),
the front wiper relay (Lo, Hi) can
be operated.
Cooling fan operation MOTOR FAN With a certain operation (1, 2, 3, 4), the cooling fan can be operated.
Lamp (HI, LO, FOG) opera-
tion LAMPSWith a certain operation (Off, Hi, Lo, Fog), the lamp relay (Lo, Hi, Fog)
can be operated.
Cornering lamp operation CORNERING LAMP
NOTE—
Horn operation HORN With a certain On-Off operation, the horn relay can be operated. Test item CONSULT-III screen display Description
PKIB6583E
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PG-21
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NOTE:
Turns ON-OFF the solenoid to switch Hi/Lo. In this case, the bulb does not illuminate.
Concept of Auto Active Test
IPDM E/R actuates auto active test mode when it re ceives door switch signal from BCM via CAN communi-
cation line. Therefore, when auto active test mode is activated successfully, CAN communication between
IPDM E/R and BCM is normal.
If any of systems controlled by IPDM E/R cannot be operated, possible cause can be easily diagnosed using
auto active test.
Diagnosis chart in auto active test mode
Symptom Inspection contents Possible cause
Any of front wipers, tail
and parking lamps, front
fog lamps, and head
lamps (Hi, Lo) do not op-
erate. Perform auto active
test. Does system in
question operate?YES BCM signal input system malfunction
NO Lamp/wiper motor malfunction
Lamp/wiper motor ground circuit malfunction
Harness/connector malfunction between IPDM E/R and system in question
IPDM E/R (integrated relay) malfunction
Rear window defogger
does not operate. Perform auto active
test. Does rear win-
dow defogger oper-
ate?YES BCM signal input circuit malfunction
NO Rear window defogger relay malfunction
Harness/connector malfunction between IPDM E/R and rear window de-
fogger relay.
Open circuit of rear window defogger
IPDM E/R malfunction
A/C compressor does
not operate. Perform auto active
test. Does magnetic
clutch operate?YES
BCM signal input circuit malfunction
CAN communication signal between BCM and ECM.
CAN communication signal between ECM and IPDM E/R
NO Magnetic clutch malfunction
Harness/connector malfunction between IPDM E/R and magnetic clutch
IPDM E/R (integrated relay) malfunction
Cooling fan does not op-
erate. Perform auto active
test. Does cooling
fan operate?YES
ECM signal input circuit
CAN communication signal between ECM and IPDM E/R
NO Cooling fan motor malfunction
Harness/connector malfunction between IPDM E/R and cooling fan motor
IPDM E/R (integrated relay) malfunction
Oil pressure warning
lamp does not operate. Perform auto active
test. Does oil pres-
sure warning lamp
blink?YES
Harness/connector malfunction between IPDM E/R and oil pressure switch
Oil pressure switch malfunction
IPDM E/R malfunction
NO CAN communication signal between BCM and unified meter and A/C amp.
Combination meter
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POWER STEERING FLUIDPS-7
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POWER STEERING FLUID
Checking Fluid LevelINFOID:0000000001327709
Stop engine before performing a fluid level check.
Ensure that fluid level is between the MAX range and MIN level.
Because fluid level differs within the HOT range and the COLD range, check it carefully.
CAUTION:
Do not overfill the Max level.
Do not reuse any used power steering fluid.
For recommended fluid, refer to MA-9, "
Fluids and Lubricants".
Checking Fluid LeakageINFOID:0000000001327710
Check the hydraulic piping lines for improper attachment and for
leaks, cracks, damage, loose connections, chafing or deterioration.
1. Run engine until fluid temperature reaches 50 to 80 ° C (122 to
176 °F) in reservoir tank. Keep engine speed idle.
2. Turn steering wheel right-to-left several times.
3. Hold steering wheel at each “lock” position for five seconds to check fluid leakage.
CAUTION:
Do not hold steering wheel in a locked position for more
than 10 seconds. (There is the possibility that oil pump may
be damaged.)
4. If fluid leakage at connections is noticed, then loos en flare nut and then retighten. Do not over tighten con-
nector as this can damage O-ring, washer and connector.
5. If fluid leakage from oil pump is noticed, check oil pump. Refer to PS-27
.
6. Check steering gear boots for accumulation of fluid indicating a from steering gear.
Air Bleeding Hydraulic SystemINFOID:0000000001327711
Incomplete air bleeding causes the following. When this happens, bleed air again.
Generation of air bubbles in reservoir tank.
Generation of clicking noise in oil pump.
Excessive buzzing in oil pump. NOTE:
When vehicle is stationary or while steering wheel is being turned slowly, some noise may be heard from oil
pump or gear. This noise is normal and does not affect any system.
1. Stop engine, and then turn steering wheel fully to right and left several times. CAUTION:
Do not allow steering fluid reservoir tank to go below the low-level line. Check tank frequently and
add fluid as needed.
2. Run engine at idle speed. Turn steering wheel fully to the right and then fully to the left, and keep for about
three seconds. Then check whether a fluid leakage has occurred.
3. Repeat the 2nd procedure several times at about three seconds intervals. CAUTION:
Do not hold steering wheel in the locked position more than 10 seconds. (There is the possibility
that oil pump may be damaged.)
4. Check generation of air bubbles and cloud in fluid.
5. If air bubbles and the cloud don't fade, stop engine, hold air bleeding until air bubbles and the cloud fade.
Perform the 2nd and the 3rd procedures again. HOT : Fluid temperatures from 50 to 80
°C (122 to
176 °F)
COLD : Fluid temperatures from 0 to 30 °C (32 to 86 °F)
SGIA0232J
SGIA0506E
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STEERING WHEELPS-9
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STEERING WHEEL
On-Vehicle Inspection and ServiceINFOID:0000000001327712
CHECKING CONDITION OF INSTALLATION
Check installation condition of steering gear assemb ly, front suspension, axle and steering column.
Check if movement exists when steering wheel is mo ved up and down, to the left and right and to the axial
direction.
Check if the mounting bolts for steering gear assembly are loose or not. Refer to PS-17
.
CHECKING STEERING WHEEL PLAY
1. Set tires to the straight ahead, start engine, then turn steering wheel to the left and right lightly, and mea-
sure steering wheel movement on the outer circumfe rence when steering wheel is turned up to the point
where tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to FSU-5,
"Wheel Alignment Inspection".
1. Set vehicle to the straight direction, chec k if steering wheel is in the neutral position.
2. If it is not in the neutral position, remo ve steering wheel and reinstall it correctly.
3. If the neutral position cannot adjust in the two teeth of steering gear assembly, loosen outer socket lock
nuts of steering outer sockets, then adjust outer so cket by the same amount in the opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Start engine.
3. Bring power steering fluid up to adequate operating te mperature. [Make sure temperature of fluid is
approximately 50 to 80 °C (122 to 176 °F).]
NOTE:
Tires need to be inflated normal pressure.
4. Check steering wheel turning force when steering wheel has been turned 360 ° from neutral position.
NOTE:
Multiply the distance L from the hook of spring balance to the
center of steering wheel by the measurement value with a spring
balance.
5. If steering wheel turning force is out of the specification, check
rack sliding force and relief hydraulic pressure of oil pump.
Regarding relief hydraulic pressure of oil pump, refer to PS-27, "
On-Vehicle Inspection and Service".
End play of the axle direction for steering wheel : 0 mm (0 in)
SGIA0546E
Steering wheel play on the
outer circumference : 0 − 35 mm (0 − 1.38 in)
Steering wheel turning force : Less than 7.45 N·m (0.76 kg-m, 66 in-lb)
SGIA1136E
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POWER STEERING OIL PUMPPS-27
< SERVICE INFORMATION >
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POWER STEERING OIL PUMP
On-Vehicle Inspection and ServiceINFOID:0000000001327718
CHECKING RELIEF OIL PRESSURE (VQ35DE MODELS)
CAUTION:
Before starting work, confirm belt tension is proper.
1. Connect oil pressure gauge (SST) and oil pressure gauge adapter (SST) between oil pump discharge connector and high
pressure hose and then bleed air from the hydraulic circuit.
2. Start engine. Allow engine to run until tank temperature reaches 50 to 80 °C (122 to 176 °F).
CAUTION:
Warm up engine with shut-o ff valve fully opened. If engine
is started with shut-off val ve closed, fluid pressure in
power steering pump increases to maximum. This will
raise fluid temperature excessively.
Be careful not to contact hose with belt when engine is
started.
3. With engine at idle, close shut-off valve and read the relief oil pressure.
CAUTION:
Do not close shut-off valve of pressu re gauge for more than 10 seconds.
4. After measurement, open shut-off valve slowly. If relief oil pressure is outside the specificat ion, disassemble and repair oil pump. Refer to PS-29, "
Disas-
sembly and Assembly (VQ35DE Models)".
5. After inspection, disconnect oil pressure gauge ( SST) and oil pressure gauge adapter (SST) from hydrau-
lic circuit, connect oil pump discharge connector and high pressure hose. Add fluid and bleed air from
hydraulic circuit thoroughly.
Refer to PS-7, "
Air Bleeding Hydraulic System".
CHECKING RELIEF OIL PRES SURE (VK45DE MODELS)
CAUTION:
SGIA0570E
SST
Pressure gauge KV48103500
(J-26357&J-26357-10)
Oil pump side Eye joint KV48102500-01 ( — )
Washer KV48102500-04 ( — )
Bolt KV48102500-03 ( — )
High pressure piping side Flare joint KV48102500-02 ( — )
Washer KV48102500-04 ( — )
Bolt KV48102500-03 ( — )
Relief oil pressure
: 9,900 - 10,700 kPa (101 - 109.1 kg/cm
2, 1436 - 1552 psi)
SGIA0522E
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