IGNITION COILEM-187
< SERVICE INFORMATION > [VK45DE]
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IGNITION COIL
ComponentINFOID:0000000001325780
Removal and InstallationINFOID:0000000001325781
REMOVAL
1. Remove engine cover with power tool. Refer to
EM-169, "Component".
2. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly, air duct and resonator assembly. Refer to EM-173, "
Component".
3. Disconnect harness connector from ignition coil.
4. Remove ignition coil. CAUTION:
Do not shock it.
INSTALLATION
Install in the reverse order of removal.
1. Ignition coil 2. Spark plug 3. Rocker cover (left bank)
PBIC4748J
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EM-188
< SERVICE INFORMATION >[VK45DE]
SPARK PLUG (PLATI
NUM-TIPPED TYPE)
SPARK PLUG (PLATINUM-TIPPED TYPE)
ComponentINFOID:0000000001325782
Removal and InstallationINFOID:0000000001325783
REMOVAL
1. Remove engine cover with power tool. Refer to EM-169, "Component".
2. Remove ignition coil. Refer to EM-187, "
Component".
3. Remove spark plug with spark plug wrench (commercial service tool).
CAUTION:
Do not drop or shock it.
INSPECTION AFTER REMOVAL
Use standard type spark plug for normal condition.
Hot type spark plug is suitable when fouling occurs with standard type spark plug under conditions such as: Frequent engine starts
Low ambient temperatures
Cold type spark plug is suitable when spark plug knock occurs with standard type spark plug under conditions such as: Extended highway driving
Frequent high engine revolution
1. Ignition coil 2. Spark plug 3. Rocker cover (left bank)
PBIC4748J
SEM294A
Make NGK
Standard type PLFR5A-11
Hot type PLFR4A-11
Cold type PLFR6A-11
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
FUEL INJECTOR AND FUEL TUBEEM-193
< SERVICE INFORMATION > [VK45DE]
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When handling new O-rings, be careful of the following caution.
CAUTION:
Handle O-ring with bare hands. Do not wear gloves.
Lubricate O-ring with new engine oil.
Do not clean O-ring with solvent.
Make sure that O-ring an d its mating part are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not
to twist or stretch O-ring. If O-ring was stretc hed while it was being attached, do not insert it
quickly into fuel tube.
Insert new O-ring strai ght into fuel tube. Do not decenter or twist it.
Insert fuel feed damper straight into fuel tube (RH).
Tighten mounting bolts evenly in turn.
After tightening mounting bolts, make sure that there is no gap between flange and fuel tube (RH).
2. Install new O-rings to fuel injector paying attention to the following caution. CAUTION:
Upper and lower O-ring are different . Be careful not to confuse them.
Handle O-ring with bare hands. Never wear gloves.
Lubricate O-ring with new engine oil.
Do not clean O-ring with solvent.
Make sure that O-ring and its mating part are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretche d while it was being attached, do not insert it
quickly into fuel tube.
Insert O-ring straight into fuel in jector. Do not decenter or twist it.
3. Install fuel injector to fuel tube as follows:
a. Insert clip into clip mounting groove on fuel injector. Insert clip so that “protrusion A” of fuel injector matches “cut-
out A” of clip.
CAUTION:
Do not reuse clip. Replace it with a new one.
Be careful to keep clip from interfering with O-ring. If
interference occurs, replace O-ring.
b. Insert fuel injector into fuel tube with clip attached. Insert it while matching it to the axial center.
Insert fuel injector so that “p rotrusion B” of fuel tube matches
“cutout B” of clip.
Make sure that fuel tube flange is securely fixed in flange fixing
groove on clip.
c. Make sure that installation is complete by checking that fuel injector does not rotate or come off.
Make sure that protrusions of fuel injectors are aligned with
cutouts of clips after installation.
4. Install spacers on intake manifold (lower).
5. Install fuel tube and fuel injector assembly to intake manifold (lower). CAUTION:
Be careful not to let tip of injector nozzle come in contact with other parts.
Fuel tube side : Black
Nozzle side : Green
PBIC2545E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EM-194
< SERVICE INFORMATION >[VK45DE]
FUEL INJECTOR AND FUEL TUBE
Tighten mounting bolts in two steps in numerical order as
shown in the figure.
6. Connect fuel feed hose on engine side as follows: (Unless otherwise indicated, the installation to the engine side and centralized under-floor piping side is exactly alike.)
a. Make sure no foreign substances are deposited in and around fuel tube and quick connector, and no dam- age on them.
b. Thinly apply new engine oil around fuel tube from tip end to spool end.
c. Align center to insert quick connector straightly into fuel tube. Engine side:
Insert fuel tube into quick connector until top spool is com-
pletely inside quick connector, and 2nd level spool exposes
right below quick connector.
CAUTION:
Hold “A” position as shown in the figure when inserting
fuel tube into quick connector.
Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
Insert until you hear a “click” sound and actually feel the
engagement.
To avoid misidentification of engagement with a si milar sound, be sure to perform the next step.
Centralized under-floor piping side:
Visually confirm that the two retainer tabs are connected to the connector.
CAUTION:
Carefully align center to avoid inclined insertion to prevent dama ge to O-ring inside quick con-
nector.
Insert until you hear a “click” soun d and actually feel the engagement.
To avoid misidentification of engagement with a si milar sound, be sure to perform the next step.
d. Pull quick connector by hand holding position. Make su re it is completely engaged (connected) so that it
does not come out from fuel tube.
e. Install quick connector cap on quick connector connection. CAUTION:
If cap cannot be installed smoothly, quick connector may
have not been installed corr ectly. Check connection again.
f. Install fuel feed hose to hose clamps.
7. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Check on Fuel Leakage
1. Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leakage at connection points.
NOTE:
Use mirrors for checking at points out of clear sight.
A : Right bank
B : Left bank
: Engine front
1st step : 10.1 N·m (1.0 kg-m, 7 ft-lb)
2nd step : 23.5 N·m (2.4 kg-m, 17 ft-lb)
PBIC3303E
KBIA0272E
SBIA0354E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EM-196
< SERVICE INFORMATION >[VK45DE]
ROCKER COVER
ROCKER COVER
ComponentINFOID:0000000001325786
Removal and InstallationINFOID:0000000001325787
REMOVAL
1. Remove engine cover with power tool. Refer to
EM-169, "Component".
2. Release the fuel pressure. Refer to EC-665, "
Fuel Pressure Check".
3. Refer to the following for incidental works related to left bank.
a. Remove air duct (inlet), air cleaner case and mass air flow sensor assembly, air duct and resonator
assembly. Refer to EM-173, "
Component".
b. Move harness on upper rocker cover and its peripheral aside.
c. Remove harness brackets from camshaft bracket (No. 6). Refer to EM-211, "
Component".
d. Remove electric throttle control actuator. Refer to EM-175, "
Component".
e. Remove ignition coil. Refer to EM-187, "
Component".
f. Remove PCV hose from PCV valve.
4. Refer to the following for incidental works related to right bank.
a. Move harness on upper rocker cover and its peripheral aside.
b. Remove ignition coil EM-187, "
Component".
c. Remove PCV hose from PCV valve.
5. Remove PCV valves and O-rings from rocker covers (right and left bank), if necessary.
6. Remove oil filler cap and oil catcher from rocker cover (right bank), if necessary.
1. Rocker cover (left bank) 2. PCV valve 3. O-ring
4. Rocker cover gasket (left bank) 5. Rocker cover (right bank) 6. PCV valve
7. O-ring 8. Oil filler cap 9. Oil catcher
10. Rocker cover gasket (right bank)
PBIC2353E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EM-200
< SERVICE INFORMATION >[VK45DE]
TIMING CHAIN
Refer to
GI-8, "Component" for symbols in the figure.
Removal and InstallationINFOID:0000000001325789
REMOVAL
1. Remove engine assembly from vehicle. Refer to EM-237, "Component".
2. Remove the following components and related parts: Drive belt auto tensioner and idler pulley: Refer to EM-172, "
Drive Belt Auto Tensioner and Idler Pulley".
Thermostat housing and hoses: Refer to CO-52, "
Component".
Ignition coil: Refer to EM-187, "
Component".
Rocker cover: Refer to EM-196, "
Component".
3. If necessary, remove intake valve timing control position sensor (right and left bank) and camshaft position sensor (PHASE) from
intake valve timing control cover and front cover.
CAUTION:
Handle carefully to avoid dropping and shocks.
Do not disassemble.
4. If necessary, remove intake valve timing control solenoid valve from intake valve timing control cover. CAUTION:
Handle components and parts caref ully to avoid dropping and shocks.
Do not disassemble.
Do not allow metal powder to adhere to magnetic part at sensor tip.
Do not place sensors in a location wh ere they are exposed to magnetism.
7. O-ring 8. Seal ring 9. Intake valve timing control position
sensor (right bank)
10. O-ring 11. Intake valve timing control cover
(right bank)
12.Intake valve timing control position
sensor (left bank)
13. O-ring 14. Intake valve timing control cover (left
bank)15. Seal ring
16. Intake valve timing control solenoid-
valve (left bank) 17. O-ring 18. Oil level gauge
19. Oil level gauge guide 20. O-ring 21. Crankshaft pulley bolt
22. Crankshaft pulley 23. Front oil seal 24. Chain tensioner cover
25. Camshaft position se nsor (PHASE) 26. O-ring 27. Oil pump drive spacer
28. Oil pump assembly 29. Crankshaft sprocket 30. O-ring
31. O-ring 32. Timing chain tension guide
(right bank)33.
Timing chain slack guide
(right bank)
34. Timing chain (right bank) 35. Timing chain (left bank) 36. Chain tensioner (left bank)
37. Chain tensioner (right bank) 38. Timing chain slack guide
(left bank)39.
Timing chain tension guide
(left bank)
40. O-ring
A. Refer to EM-200
PBIC0050E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
EM-206
< SERVICE INFORMATION >[VK45DE]
TIMING CHAIN
4. Install timing chains and related parts.
Align the mating mark on each sprocket and timing chain for installation.NOTE:
Before installing chain tensioner, it is possible to change the position of mating mark on timing chain for
that on each sprocket for alignment.
CAUTION:
For the above reason, after the mating marks ar e aligned, keep them aligned by holding them
with a hand.
Install slack guides and tension guides onto correct si de by checking with identification mark on surface.
Install chain tensioner with plunger fixed as described in its removal.
CAUTION:
Before and after the installation of chain tens ioner, make sure that the mating mark on timing
chain is not out of alignment.
After installing chain tensioner, remove stoppe r pin to release tensioner. Make sure tensioner
is released.
To avoid chain-link skipping of timing chain, do not move crankshaft or camshafts until front
cover is installed.
5. Perform the same procedure as for right bank, install timing chain and related parts on left side.
6. Install oil pump. Refer to LU-29
.
7. Install oil pump drive spacer as follows:
a. Insert oil pump drive spacer according to the directions of crank- shaft key and the two flat surfaces of oil pump inner rotor.
If the positional relationship does not allow the insertion, rotate
oil pump inner rotor with a finger to allow spacer.
b. After confirming that the position of each part is in correct condi- tion to allow for spacer, force fit spacer by lightly tapping with
plastic hammer until it contacts and does not go further.
8. Install front oil seal on front cover. Apply new engine oil to both oil seal lip and dust seal lip.
PBIC2344E
PBIC0058E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
TIMING CHAINEM-209
< SERVICE INFORMATION > [VK45DE]
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c. Apply a continuous bead of liquid gasket with tube presser
(commercial service tool) to intake valve timing control covers as
shown in the figure.
Use Genuine RTV Silicone Seal ant or equivalent. Refer to
GI-44, "
Recommended Chemical Product and Sealant".
d. Tighten mounting bolts in numerical order as shown in the fig- ure.
12. Install intake valve timing control position sensor, intake valve timing control solenoid valve and camshaft position sensor (PHASE) to intake valve timing control cover and front cover if removed.
Be sure to tighten mounting bolts with flanges completely seated.
13. Install oil pan and oil strainer. Refer to EM-183, "
Component".
14. Install crankshaft pulley as follows:
a. Fix crankshaft with ring gear stopper [SST: J-45476].
b. Install crankshaft pulley, taking care not to damage front oil seal. Install according to dowel pin of oil pump drive spacer.
Lightly tapping its center with plastic hammer, insert pulley.CAUTION:
Do not tap pulley on the side surface where belt is installed (outer circumference).
c. Apply engine oil onto threaded parts of crankshaft pulley bolt and seating area.
d. Tighten crankshaft pulley bolt.
e. Put a paint mark on crankshaft pulley aligning with angle mark on crankshaft pulley bolt.
f. Further tighten by 90 degrees. (Angle tightening) Check the tightening angle by referencing to the notches. Theangle between two notches is 90 degrees.
15. Rotate crankshaft pulley in normal direction (clockwise when viewed from engine front) to confirm it turns smoothly.
16. Install in the reverse order of removal after this step. NOTE:
SBIA0375E
PBIC0051E
: 93.1 N·m (9.5 kg-m, 69 ft-lb)
PBIC2346E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C