6- 28 DO-IT-YOURSELF MAINTENANCE
HTB287
G240A01A-AAT POWER STEERING HOSES It is suggested that you check the power steering hose connections forfluid leakage at regular intervals. The power steering hoses should be re- placed if there is severe surface crack-ing, scuffing or worn spots. Deteriora- tion of the hose could cause prema- ture failure.
G300A03TB-GAT REMOVAL OF WATER FROM THE FUEL FILTER(DIESEL ENGINE) If the fuel filter warning light illuminates during driving, it indicates that water has accumulated in the fuel filter. NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorized Hyundai dealer. WARNING:
Be sure to carefully wipe away anywater drained out in this manner,because the fuel mixed in the water might be ignited and result in a fire.
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Extracting air in the fuel filter If you drove until you have no fuel left or if you replaced the fuel filter, be sure to extract air in the fuel system as itmakes you difficult to start the engine.
1) Remove the air extract nozzle cap on the fuel filter.
2) Pump up and down until the fuel flows out of the plug opening.
NOTE: Use cloths when you extract air so that the fuel is not sprayed around. Clean the fuel around the fuel filter orthe injection pump before starting the engine to prevent fire. Finally, check each part if the fuel is leaking.
7- 2 EMISSION CONTROL SYSTEMS
H010A01A-GAT
EMISSION CONTROL SYSTEM (If Installed)
Your Hyundai is equipped with an
emission control system to meet all requirements of the Emission prohibi- tion rules of your province.
There are three emission control sys-
tems which are as follows.
1) Crankcase emission control sys-
tem
2) Evaporative emission control sys- tem
3) Exhaust emission control system
In order to assure the proper function
of the emission control systems, it is recommended that you have your carinspected and maintained by an au- thorized Hyundai dealer in accordance with the maintenance schedule in thismanual. H010B01A-AAT
1. Crankcase Emission Control
System
The positive crankcase ventilation
system is employed to prevent airpollution caused by blow-by gases being emitted from the crankcase. This system supplies fresh air to thecrankcase through the air intake hose. Inside the crankcase, the fresh air mixes with blow-by gases, which thenpass through the PCV valve and into the induction system.
H010C02E-GAT
2. Evaporative Emission Control
System
The Evaporative Emission Control
System is designed to prevent fuel vapors from escaping into the atmo-sphere. Canister
While the engine is inoperative, fuel
vapors generated inside the fuel tank are absorbed and stored in the canis- ter. When the engine is running, the fuel vapors absorbed in the canister are drawn into the induction system through the purge control solenoid valve. Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is
controlled by the Engine Control Mod- ule (ECM); when the engine coolanttemperature is low during idling, the PCSV closes so that evaporated fuel is not taken into the engine. After theengine warms-up during ordinary driv- ing, the PCSV opens so as to intro- duce evaporated fuel to the engine. H010D01A-AAT
3. Exhaust Emission Control
System
The exhaust emission control system is a highly effective system whichcontrols exhaust emission while main- taining good vehicle performance.
9- 2 VEHICLE SPECIFICATIONS
Type Wheel free playRack stroke Oil pump type 3,825 (150.6)
1,665(65.6) 1,495(58.9) 1,490(58.7)2,455(96.7) 1,450(57.1) 1,440(56.7)
Overall lengthOverall width Overall height (unladen)Wheel base Wheel tread J030A02TB-GAT TIREDual hydraulic with brake booster Ventilated disc DrumCable
J010A02TB-GAT MEASUREMENT
J060A01TB-GATFUEL SYSTEMRack and pinion 0 ~ 30 mm (0 ~ 1.18 in.) 140 mm (5.5 in.)132 mm (5.20 in.) Vane type
165/65R14, 175/65R14, 185/55R15
Option
Front Rear
mm (in.)
J020A01TB-GAT POWER STEERING
Fuel tank Capacity Capacity (Iceland only) Liter
4540 Imp.gal
9.98.8 J050A01FC-GAT BRAKE
Type Front brake type Rear brake type Parking brake
J035A01TB-GAT SPARE TIRE
T105/70D14(Temporary) Full size
Standard Option
GENEC
Manual Power
INDEX 10- 3
D Day/Night inside rearview mirror ................................. 1-76
Defrosting / Defogging ................................................ 1-91
Digital clock ................................................................ 1-66
Door Door locks ................................................................ 1-7 Locking, unlocking front doors with a key ................ 1-7
Locking from the inside ............................................ 1-8
Locking from the outside .......................................... 1-8
Drink Holder ................................................................ 1-68
Drive Belts .................................................................. 6-22
Driving
Economical driving .................................................. 2-15
Smooth corneri ng ..................................................... 2-16
Winter driving ........................................................... 2-16
E Electronic stability program (ESP) ..............................2-14
Emission Contro l System ............................................ 7-2
Engine
Before starting the engine ........................................ 2-3Compartment ............................................................ 6-2
Coolant .................................................................... 6-10
Coolant temperature gauge ......................................1-54
If the engine overheats ............................................. 3-4
Number ..................................................................... 8-2
Oil ............................................................................. 6-7Starting ..................................................................... 2-3
Engine Exhaust Can Be Dangerous ............................ 2-2 FFog Light
Front ........................................................................ 1-65
Rear ......................................................................... 1-66
Folding the outside rearview mirror .............................1-75
Front Seats
Adjustable front seats .............................................. 1-13
Adjustable headrests ............................................... 1-14
Adjusting seat forward and rearward ........................1-13
Adjusting seatback angle .. ......................................1-13
Lumbar support control ............................................ 1-15
Seat cushion height adjustment .............................. 1-16
Seat warmer ............................................................ 1-20
Fuel
Capacity ................................................................... 9-2
Gauge ...................................................................... 1-55
recommendations ...................................................... 1-2
Fuel Filler Lid
Remote release ....................................................... 1-78
Fuses ......................................................................... 6-23
Fuse Panel description ............................................... 6-36
GGeneral Checks ........................................................... 6-5
Glove Box .................................................................. 1-73
WHAT TO DO IN AN EMERGENCY 3- 5
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D040A01TB-EAT TEMPORARY SPARE TYRE (Not all models) The following instructions for the tem- porary spare tyre should be observed:
1. Check inflation pressure as soon as
practical after installing the spare tyre, and adjust to the specified pressure. The tyre pressure shouldbe periodically checked and main- tained at the specified pressure while the tyre is stored.
WARNING:
Whilst the engine is running, keep hands and clothing away from mov- ing parts such as the fan and drivebelts to prevent injury.
6. If the cause of the overheating can-not be found, wait until the enginetemperature has returned to normal. Then, if coolant has been lost, care- fully remove the radiator cap and addwater to bring the fluid level in the reservoir up to the base of the radia- tor fill opening. Fill the coolant ex-pansion tank to the halfway mark. To ensure the correct water to cool- ant mix is obtained after top up,testing by an authorised repairer is required. WARNING:
Do not remove the radiator cap whenthe engine is hot since steam and boiling water may be ejected fromthe radiator resulting in burns or scalding.
WARNING (Diesel only):
Never work on injection system withengine running or within 30 sec- onds after shutting off engine. Highpressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the enginestopped. The fuel jet produced by fuel leaks may cause serious in- jury, if it touches the body. Peopleusing pacemakers should not move closer than 30cm etc. to the ECU or wiring harness within the engineroom while engine is running, since the high currents in the Common Rail system produce considerablemagnetic fields. 5. If the water pump drive belt is broken
or coolant is leaking out, stop theengine immediately and call the near-est Hyundai authorised repairer for assistance.
! CAUTION:
Serious loss of coolant indicates there is a leak in the cooling system and this should be checked as soonas possible by a Hyundai authorised repairer.
7. Proceed with caution until it is estab-
lished that the engine is operating normally. If the engine overheatsrepeatedly, the advice of a Hyundai authorised repairer should be sought.
5- 8 VEHICLE MAINTENANCE REQUIREMENTS
F060H01A-AAT
o Air cleaner filter
A Genuine Hyundai air cleaner filter is recommended when filter is replaced. F060J01A-AAT
o Spark plugs
Make sure to install new spark plugs of the correct heat range.
F060G01A-EAT o Vapour hose and fuel filler cap The vapour hose and fuel filler cap should be inspected at those intervals specified in the maintenance sched- ule. Make sure that a new vapourhose or fuel filler cap is correctly re- placed. 6ZF060F1-A
o Vacuum, crankcase
ventilation hoses
Inspect the surface of hoses for evi- dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessive swelling indicate deterioration. Par-ticular attention should be paid to ex- amining those hose surfaces nearest to high heat sources, such as theexhaust manifold.Inspect the hose routing to assurethat the hoses do not come in contact with any heat source, sharp edges or moving component which might causeheat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make surethey are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidence ofdeterioration or damage. F060N01X-GAT
o Valve clearances (1.1 L)
Incorrect valve clearance will not onlyresult in unsteady engine operation, but will also cause excessive noise and reduced engine performance. In-spect valve clearance and adjust as required while the engine is hot. Valve-to-rocker arm clearance Intake valves ..... 0.2 mm (0.008 in.) Exhaust valves ... 0.25 mm (0.010 in.)
F060E01A-AAT o Timing belt Replace timimg belt and inspect all associated parts related for damage and deformation. Replace any dam- aged parts immediately.
6- 2 DO-IT-YOURSELF MAINTENANCE
HTB160A
1. Power steering fluid reservoir
2. Auto fuel cut switch
3. Engine oil filler cap
4. Brake fluid and clutch fluid reservoir 5. Air cleaner
6. Relay box
7. Windshield washer fluid reservoir
cap
8. Engine oil level dipstick 9. Radiator cap
10.Engine coolant reservoir
11.Battery
G010A02TB-EAT ENGINE COMPARTMENT (1.1 SOHC)
DO-IT-YOURSELF MAINTENANCE 6- 3
G010B02TB-EAT ENGINE COMPARTMENT (1.4L DOHC/1.6L DOHC)
HTB5001-E
1. Power steering fluid reservoir (Not all models)
2. Auto fuel cut switch
3. Engine oil filler cap
4. Brake fluid and clutch fluid reservoir 5. Air cleaner
6. Relay box
7. Windshield washer fluid reservoir
cap
8. Engine oil level dipstick 9. Radiator cap
10.Engine coolant reservoir
11.Automatic transaxle fluid level dip-
stick (Not all models)
12.Battery CAUTION:
When inspecting or servicing the engine,you should handle tools and other heavy objects carefully sothat the plastic rocker cover of the engine is not damaged.
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