3. Fill the coolant surge tank with the proper mixture,
to the FULL COLD mark.4. With the coolant surge tank pressure cap off,
start the engine and let it run until the engine
coolant temperature gage indicates approximately
195°F (90°C).
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower, add
more of the proper mixture to the coolant surge tank
until the level reaches the FULL COLD mark.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
6. Verify coolant level after engine is shut off and the
coolant is cold. If necessary, repeat coolant ll
procedure Steps 1 through 6.
5-38
ApplicationCapacities
English Metric
2500 Series Standard Box 26.0 gal 98.0 L
2500 Series and 3500 Series Long Box 34.0 gal 128.7 L
3500 Series Chassis Cab 50.0 gal 189.0 L
3500 Chassis Cab – Front Tank 27.0 gal 102.0 L
3500 Chassis Cab – Rear Tank 23.0 gal (if equipped) 87.0 L
Transmission Fluid (Pan Removal and Filter Replacement)
Auto 4-Speed Transmission 4L60-E Electronic
Transmission5.0 qt 4.7 L
Auto 4-Speed Transmission 4L70-E Super Duty
Transmission5.0 qt 4.7 L
Auto 6-Speed Transmission 6L80-E 6.0 qt 5.7 L
Auto 6-Speed Transmission 6L90-E 6.3 qt 6.0 L
Auto 6-Speed Transmission Allison 7.4 qt 7.0 L
Transfer Case Fluid 1.6 qt 1.5 L
Wheel Nut Torque 140 ft lb 190Y
After re ll, the level must be rechecked. Add enough engine coolant so that the uid is within the proper
operating range.
5-131
MaintenanceI— Use MaintenanceIif the
CHANGE ENGINE OIL SOON message comes
on within 10 months since the vehicle was purchased
or MaintenanceIIwas performed.MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the message comes on
10 months or more since the last service or if the
message has not come on at all for one year.
Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil (Gasoline Engine) on page 5-15.
Reset oil life system. SeeEngine Oil Life System on page 5-18.An Emission
Control Service.••
Allison Transmission
®only: Replace external transmission lter at the rst
maintenance service performed on the vehicle.
Lubricate chassis components.See footnote #.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter or change indicator (if equipped). If
necessary, replace lter. SeeEngine Air Cleaner/Filter (Gasoline Engines) on
page 5-19.See footnote (p).•
Rotate tires and check in ation pressures and wear. SeeTire Inspection and
Rotation on page 5-81and “Tire Wear Inspection” inAt Least Once a Month
on page 6-12.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid
as needed.••
6-5
(e)Make sure the safety belt reminder light and safety
belt assemblies are working properly. Look for any
other loose or damaged safety belt system parts. If you
see anything that might keep a safety belt system
from doing its job, have it repaired. Have any torn or
frayed safety belts replaced. Also see Checking
the Restraint Systems on page 1-87.
(f)Lubricate all key lock cylinders, body door hinges,
hood latch assembly, secondary latch, pivots, spring
anchor, release pawl, tailgate hinges, tailgate linkage,
tailgate handle pivot points, latch bolt, fuel door
hinge, locks, and folding seat hardware. More frequent
lubrication may be required when exposed to a
corrosive environment. Applying silicone grease on
weatherstrips with a clean cloth will make them
last longer, seal better, and not stick or squeak.
(g)Check vent hose at transfer case for kinks and
proper installation. Check to be sure vent hose
is unobstructed, clear, and free of debris.(h)Change automatic transmission fluid and filter if the
vehicle Gross Vehicle Weight Rating (GVWR) is
over 8600 lbs or if the vehicle is mainly driven under
one or more of these conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
(i)Drain, flush, and refill cooling system. This service can
be complex; you should have your dealer/retailer perform
this service. See Engine Coolant on page 5-28for what to
use. Inspect hoses. Clean radiator, condenser, pressure
cap, and ller neck. Pressure test the cooling system and
pressure cap.
(j)A fluid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the fluid level checked. Add fluid if needed.
(k)Inspect system. Check all fuel and vapor lines and
hoses for proper hook-up, routing, and condition. Check
that the purge valve, if the vehicle has one, works
properly. Replace as needed.
6-10
Engine Oil Level Check
Notice:It is important to check the engine oil
regularly and keep it at the proper level. Failure to
keep the engine oil at the proper level can cause
damage to the engine not covered by your warranty.
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil (Gasoline Engine) on
page 5-15.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOL®
coolant mixture if necessary. SeeEngine Coolant
on page 5-28.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in the windshield
washer uid reservoir and add the proper uid if
necessary.
At Least Once a Month
Tire In ation Check
Inspect your vehicle’s tires and make sure they are
in ated to the correct pressures. Do not forget to check
the spare tire. SeeInflation - Tire Pressure on
page 5-74. Check to make sure the spare tire is stored
securely. SeeChanging a Flat Tire on page 5-92.
Tire Wear Inspection
Tire rotation may be required for high mileage highway
drivers prior to the Engine Oil Life System service
noti cation. Check the tires for wear and, if necessary,
rotate the tires. SeeTire Inspection and Rotation on
page 5-81.
6-12