2008 GEELY FC air condition

39. Disassemble lower mounting bracket of panel frame-
work [68000074].
(a) Disassemble the screw and disconnect wiring harness.
(b) Disassemble the screw cap, bolt and lower assemble
bracket of panel framework.
40. Disassemble panel framework body assembly
[68000070].
(a) Disassemble three bolts and disconnect panel junction box
and joint fixed plug.
(b) Release fixed clamp from panel framework body and dis-
connect the wiring harness.
(c) Disassemble five bolts and panel framework body
assembly.
41. Disassemble wind outlet of Defogger.
Release five fixed claws and disassemble wind outlet of de-
fogger
42. Disassemble control cable assembly of air mixing
flow choke (manual air conditioner).
(a) Disassemble pull cable from fixed clamp.
(b) Disassemble control cable of air mixing flow choke.
43. Disassemble engine ECU.
Disassemble two bolts and disconnect engine ECU.
44. Disassemble air conditioner group assembly.
Disassemble two screw caps, screws, bolts and air condi-
Air conditioner--Air conditioner central heating core assembly
 229 
Fixing claw
Fixing clamp

tioner group assembly.
45. Disassemble air conditioner central heating core
assembly.
(a) Disassemble the screw and pull out wind leading pipe.
(b) Disassemble two screws.
(c) Disconnect fixed claw and disassemble air conditioner
central heating core assembly.
46. Disassemble servo motor of module state flow
choke (automatic air conditioner).
Disassemble three screws and servo motor of module state
flow choke.
Air conditioner--Air conditioner central heating core assembly
 230 
Fixing claw
Fixing claw

47. Disassemble servo motor of air mixing flow choke
(automatic air conditioner).
Disassemble two screws and servo motor of air mixing flow
choke.
48. Disassemble air conditioner pipeline.
(a) Disassemble two screws and extending cover.
(b) Use planetary wrench (5.0mm) to disassemble two plan-
etary bolts and air conditioner pipeline.
(c) Disassemble two O-shape loops from air conditioner
pipeline.
49. Disassemble expansion valve.
(a) Disassemble expansion valve from air conditioner group.
(b) Disassemble two O-shape rings from air conditioner
pipeline.
50. Disassemble No.1 air conditioning heat sensitive
resistance.
51. Disassemble evaporator.
(a) Disassemble six screws and air conditioning group parts.
(b) Pull out evaporator.
52. Disassemble central heating core.
Disconnect fixed claw and central heating water pipe defend-
ing cover, then pull out central heating core.
Air conditioner--Air conditioner central heating core assembly
Fixing
claw
 231 

Air conditioner--Air conditioner central heating core assembly
53. Assemble expansion valve.
(a) Spread Refrigerant oil on two O-shape loops and assemble
it on expansion valve.
Refrigerant oil: ND-OIL No. 8 or other products with
same grade.
(b) Assemble expansion valve on evaporator.
54. Assemble air conditioner pipeline.
(a) Spread Refrigerant oil on two O-shape loops and assemble
it on air conditioner pipeline.
Refrigerant oil: ND-OIL No. 8 or other products with
same grade.
(b) Use planetary wrench (5.0mm) to assemble air conditioner
pipeline with two planetary bolts.
Torque: 3.5 N
x xx x
xm
(c) Assemble two screws and extending cover.
55. Assemble panel framework body assembly
Assemble panel strengthening beam and five bolts.
56. Assemble lower assemble bracket of panel
framework.
Assemble lower assemble bracket of panel framework, screw
cap and bolt.
 232 

57. Assemble control cable of air mixing flow choke
(manual air conditioner).
(a) Connect control cable of air mixing flow choke to air condi-
tioner control assembly.
(b) Set up drag arm at “MAX>COOL” position.
(c) Assemble inner pull cable terminal to control lever.
(d) Press down lightly the fixed clamp of pull cable by the ar-
row direction in left figure, then assemble exterior pull cable
to fixed clamp.
Air conditioner--Air conditioner central heating core assembly
Connection Clearance Wrong
 233 
Hint:Operate temperature control lever, check whether the control lever keep silent and does
not return at the position of “MAX.COOL” and “MAX.HOT”.
(e) Disassemble control cable of air mixing flow choke from air conditioner control assembly.
58. Assemble upper panel assembly.
59. Assemble air conditioner control assembly.
60. Assemble helix cable.
61. Assemble steering wheel.
62. Check whether the steering wheel position is right.
63. Check horn button assembly.
64. Assemble horn button assembly.
65. Check SRS warning light.
66. Assemble refrigerant No.1 low pressure hose.
(a) Spread Refrigerant oil on new O-shape loop and assemble
it on hose.
(b) Assemble refrigerant No.1 low pressure hose and fixed
clamp.
Hint:After installation, check the fixed situation of
pipeline fixed clamp claw.
67. Assemble refrigerant liquid pipe A.
(a) Spread Refrigerant oil on new O-shape loop and assemble it on hose.
(b) Assemble refrigerant liquid pipe A and fixed clamp.
Hint: After installation, check the fixed situation of pipeline fixed clamp claw.
68. Add cooling water.
69. Heat the engine.
70. Check whether the cooling water leaks.
71. Fill the refrigerant, regulated quantity: 660 ± 10g.
72. Check whether the refrigerant leaks.

Air conditioner--Compressor assembly
Compressor assembly
Change
1. Disassemble radiator cover.
2. Reclaim HFC-134a(R134a)
3. Disconnect refrigerant No.1 low pressure hose.
(a) Disassemble the bolt from compressor and electromag-
netic clutch assembly and disconnect refrigerant low pres-
sure hose.
(b) Disassemble O-shape loop from refrigerant low pressure
hose.
Note: after disassembling the pipeline, it is necessary
to cover the joint to prevent humidity or dust from
entering in system.
4. Disconnect refrigerant No.1 high pressure hose.
(a) Disassemble the bolt from compressor and electromag-
netic clutch assembly and disconnect refrigerant high pres-
sure hose.
(b) Disassemble O-shape loop from refrigerant high pressure
hose.
Note: after disassembling the pipeline, it is necessary
to cover the joint to prevent humidity or dust from
entering in system.
5. Disassemble right bottom defending cover of engine.
6. Disassemble driving belt.
7. Disassemble compressor and electromagnetic
clutch.
(a) Disconnect the joint.
(b) Disassemble three screws and electromagnetic clutch.
8. Check the Refrigerant oil.
 234 
When upgrading compressor assembly, it is necessary to reclaim the refrigerant in system at first.
Refrigerant oil quantity added by new compressor should be calculated by following formula.
Refrigerant oil standard quantity of new compressor:
(Inner Refrigerant oil quantity of new compressor:60 ± 10ml)-(Inner discharged Refrigerant oil quantity
of old compressor)=(Refrigerant oil quantity consumed by the system when changing)
Note:
zWhen checking the Refrigerant oil quantity, please refer to the notes on page 206.
zFor there is some Refrigerant oil in automobile pipeline, if some Refrigerant oil is not discharged
when assembling new compressor, this will incur the Refrigerant oil in system is too much to make
the system heat exchange become bad and air conditioning become invalid.

Air conditioner--Compressor assembly
zIf Refrigerant oil quantity in the disassembled old com-
pressor is too little, check whether the system leaks Re-
frigerant oil.
zOnly could use 100PG Refrigerant oil.
9. Assemble compressor and electromagnetic clutch.
(a) Assemble compressor, electromagnetic clutch and three
bolts.
Torque: 24.5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Connect the joint.
10. Assemble driving belt.
11. Assemble refrigerant No.1 high pressure hose.
(a) Disassemble the cover on pipeline joint.
(b) Spread Refrigerant oil on new O-shape loop and assemble
it on No.1 refrigerant high pressure hose.
Refrigerant oil: 100PG
(c) Connect No.1 refrigerant high pressure hose to compres-
sor and electromagnetic clutch and assemble the bolts.
Torque: 9.8 N
⋅ ⋅⋅ ⋅
⋅m
12. Assemble refrigerant No.1 low pressure hose.
(a) Disassemble the cover on pipeline joint.
(b) Spread Refrigerant oil on new O-shape loop and assemble
it on No.1 refrigerant low pressure hose.
Torque: 23 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect No.1 refrigerant low pressure hose to compres-
sor and electromagnetic clutch and assemble the bolts.
Torque: 9.8 N
⋅ ⋅⋅ ⋅
⋅m
13. Fill the refrigerant (referring to page 221).
Regulated quantity: 660 ± 10g
14. Heat the engine.
15. Check whether the refrigerant leaks.
 235 

Air conditioner--Condenser AssemblyCondenser AssemblyInspection on the automobile1. Check the Condenser Assembly.(a) If the radiating fins of condenser assembly are dirty, wipe it with water and blow it to dry with com-
pressed air.
Notice: Do not damage the radiating fin.
(b) If the radiating fin is curved, repair it with gad screw driver or pliers.2. Check whether the Condenser leaks.(a) Use leakage detector to check whether the Refrigerant leaks at the joint of the pipelines.
(b) If it leaks, check the fastening torque of joint part.Overhaul1. Disassemble the radiator cover assembly.
2. Recycle the HFC-134a(R134a)
3. Disassemble the Refrigerant liquid pipe A.(a) Disassemble the bolt from the condenser assembly and
disconnect the Refrigerant liquid pipe A.
(b) Disassemble the O-shape ring from the Refrigerant liquid
pipe.
Notice: The pipeline should be covered immediately
to prevent damp or dust from getting into the system.4. Disassemble the Refrigerant NO.1 high pressure
hose.(a) Disassemble the bolt and the Refrigerant NO.1 high pres-
sure hose from the condenser assembly.
(b) Disassemble the O-shape ring from the Refrigerant high
pressure hose.
Notice: The pipeline should be covered immediately
to prevent damp or dust from getting into the system.5. Disassemble the condenser assembly.(a) Disassemble those two bolts and the bracket on water tank. 236