2008 FORD SUPER DUTY parking brake

SERVICE RECOMMENDATIONS
To help you service your vehicle:
•We highlight do-it-yourself items in the engine compartment for easy
location.
•We provide a scheduled maintenance guide which makes tracking
routine service easy.
If your vehicle requires professional service, your authorized dealer can
provide the necessary parts and service. Check yourWarranty
Guide/Owner Information Guideto find out which parts and services
are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
•Do not work on a hot engine.
•Make sure that nothing gets caught in moving parts.
•Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
•Keep all open flames and other burning (cigarettes) material away
from the battery and all fuel related parts.
Working with the engine off
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in 1
(First).
2. Turn off the engine and remove the key.
3. Block the wheels.
Working with the engine on
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
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2. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N
(Neutral).
2. Block the wheels.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom left corner of the instrument
panel.
2. Go to the front of the vehicle and
release the auxiliary latch located
below the passenger side of the
grille, next to the headlamp. Slide
the handle to release the auxiliary
latch.
3. Lift the hood until the lift
cylinders hold it open.
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4. Poor wiper quality can be improved by cleaning the wiper blades and
the windshield; refer toWindows and wiper bladesin theCleaning
chapter.
5. To prolong the life of the wiper blades, it is highly recommended to
scrape off the ice on the windshield before turning on the wipers. The
layer of ice has many sharp edges and can damage the micro edge of the
wiper rubber element.
ENGINE OIL
Checking the engine oil
Refer to thescheduled maintenance informationfor the appropriate
intervals for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park) (automatic transmission) or 1 (First) (manual transmission).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the engine oil level indicator (dipstick).
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Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
For information on transmission operation after the battery has been
disconnected, refer toAutomatic transmission operationin the
Drivingchapter.
Because your vehicle’s engine is also electronically controlled by a
computer, some control conditions are maintained by power from the
battery. When the battery is disconnected or a new battery is installed,
the engine must relearn its idle and fuel trim strategy for optimum
driveability and performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
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Carefully read cautionary information on product label. For
MEDICAL EMERGENCY INFORMATION, contact a physician or
Poison Control Center immediately; on Ford-Motorcraft products call:
1-800-959-3673 (FORD). Failure to follow these instructions may result
in personal injury.
During normal operation, the fluid level in the clutch reservoir should
remain constant or rise slightly. If the fluid level drops, refill the fluid
level to the step in the reservoir.
1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
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Item Capacity Ford part nameFord part number /
Ford specification
Hinges, latches, striker
plates, fuel filler door
hinge and seat tracks— Multi-Purpose GreaseXG–4 or XL-5 /
ESB-M1C93–B
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 / None
Transmission / parking
brake linkages and
pivots, brake and clutch
pedal shaft (if
equipped)—Motorcraft Premium
Long-Life GreaseXG-1-C or XG-1-K /
WSD-M1C227-A
Power steering fluidKeep fluid level
between MIN and
MAX on reservoirMERCON
V Automatic
Transmission FluidXT-5-QMC / MERCON

V
Transfer case fluid 2.0 quarts (1.9L)Motorcraft Transfer Case
FluidXL-12 / —
Manual transmission
fluid5.8 quarts (5.5L)
4
Motorcraft Full Synthetic
Manual Transmission
FluidXT-M5-QM /
WSS-M2C200
Automatic transmission
fluid
3
17.5 quarts
(16.6L)
5(includes
remote filter
element change)Motorcraft MERCON
SP
AT FXT-6–QSP/MERCON
SP
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A
Accessory delay ..........................99
Air cleaner filter ...............348–350
Air conditioning ..........................75
Airbag supplemental restraint
system ................................171–172
and child safety seats ............173
description ..............................172
disposal ....................................175
driver airbag ............................174
indicator light .........................175
operation .................................174
passenger airbag .....................174
passenger deactivation
switch ......................................176
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................324
Anti-lock brake system
(see Brakes) ..............................235
Anti-theft system ......................148
arming the system ..................149
Audio system
(see Radio) ......................22, 24, 30
Automatic transmission ............240
driving an automatic
overdrive .................................241
fluid, adding ............................343
fluid, checking ........................343
fluid, refill capacities ..............352
Auxiliary Input Jack ...................36
Auxiliary power point .................96
Axle
refill capacities ........................352
traction lok ..............................239
B
Battery .......................................322acid, treating emergencies .....322
jumping a disabled battery ....290
maintenance-free ....................322
replacement, specifications ...350
servicing ..................................322
Belt-Minder
.............................167
Brakes ........................................235
anti-lock ...................................235
anti-lock brake system (ABS)
warning light ...........................235
fluid, checking and adding ....342
fluid, refill capacities ..............352
parking ....................................236
shift interlock ..........................240
trailer .......................................223
Break-in period .............................5
Bulbs ............................................85
C
Capacities for refilling fluids ....352
Cassette tape player ...................22
Cell phone use ..............................7
Child safety restraints ..............181
child safety belts ....................181
Child safety seats ......................184
attaching with tether straps ..188
in front seat ............................185
in rear seat ..............................185
Cleaning your vehicle
engine compartment ..............307
instrument panel ....................309
interior .....................................310
plastic parts ............................309
safety belts ..............................310
washing ....................................306
waxing .....................................306
wheels ......................................307
wiper blades ............................309
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Index
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lighting up panel and
interior .......................................82
J
Jump-starting your vehicle ......290
K
Keyless entry system ...............146
autolock ...................................136
programming entry code .......146
Keys ...........................................149
positions of the ignition .........231
L
Lamps
autolamp system .......................80
daytime running light ...............81
fog lamps ...................................80
headlamps .................................80
headlamps, flash to pass ..........81
instrument panel, dimming .....82
interior lamps ...........................85
replacing bulbs ....... 85–86, 88–93
Lane change indicator
(see Turn signal) ........................85
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........235
Load limits .................................212
Loading instructions .................218
Locks
autolock ...................................136
childproof ................................140
Lug nuts ....................................289
Lumbar support, seats .............155
M
Manual transmission .................244fluid capacities ........................352
reverse .....................................245
Message center .................116, 122
english/metric button .............126
system check button ..............125
warning messages ...........119, 128
Mirrors ...................................96, 99
fold away .................100, 102–103
heated ......................................100
side view mirrors (power) .....100
signal .......................................103
Moon roof ..................................110
Motorcraft parts ................330, 350
N
Navigation system .......................43
O
Octane rating ............................334
Oil (see Engine oil) ..................319
Overdrive .....................................95
P
Parking brake ............................236
Parts (see Motorcraft parts) ....350
Pedals (see Power adjustable
foot pedals) ...............................104
Power adjustable foot pedals ...104
Power distribution box
(see Fuses) ...............................273
Power door locks ......................136
Power mirrors ...........................100
Power point .................................96
Power steering ..........................238
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Index
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