2008 FORD FUSION (AMERICAS) automatic transmission

When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 10 miles (16 km) or more to
relearn the idle and fuel trim strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
260

Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated areas for normal operating temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is below the lower notch on
the dipstick and the outside
temperatures are above 50°F
(10°C).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 149°F (65°C) on a level surface. The normal operating
temperature can be reached after approximately 20 miles (30 km) of
driving.
The transmission fluid should be in
between the notches if at normal
operating temperature 149°F
(65°C).
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
280

High fluid level
Fluid levels above the safe range
may result in transaxle failure. An
overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or
possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Maintenance product specifications and capacitiessection in this
chapter.
Use of a non-approved automatic transmission fluid may cause
internal transaxle component damage.
If necessary, add fluid in 1/2 pint
(250 mL) increments through the
filler tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by an authorized
dealer.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transaxle components.
Checking 6–speed automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transaxle does not consume
fluid. However, the fluid level should be checked if the transaxle is not
working properly, i.e., if the transaxle slips or shifts slowly or if you
notice some sign of fluid leakage.
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
281

Checking automatic transmission fluid at normal operating
temperature (140°F-158°F [60°C-70°C])
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]) until the engine coolant gauge
indicates normal operating temperature. If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 20 miles (30 km) or until the coolant guage indicates
normal operating temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage (approximately
10–15 seconds in each position).
4. Move the gearshift lever to P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry, lint-free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect
the fluid level. The fluid should read
within the hot range on the dipstick
if at normal operating temperature
(140°F-158°F [60°C-70°C]).
Checking automatic transmission fluid at cool temperature
(59°F-77°F [15°C-25°C])
If a fluid check is necessary at a low
fluid temperature (59°F-77°F
[15°C-25°C]), perform the check
using the cold range on the dipstick.
However, the fluid must be
re-checked at the proper fluid temperature.
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
282

Low fluid level
Do not drive the vehicle if the fluid
level does not show at all on the
dipstick.
Driving the vehicle with less than
the recommended fluid level may result in transaxle failure. An under fill
condition of transmission fluid may cause shift and/or engagement
concerns and /or possible damage to the transaxle.
High fluid level
Fluid levels above the normal
operating range may result in
transaxle failure. An overfill
condition of transmission fluid may
cause shift and/or engagement
concerns and/or possible damage to
the transaxle.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Maintenance product specifications and capacitiessection in this
chapter.
Note:Only one ATF fluid specification has been tested and approved for
use with the automatic 6-speed: Premium Automatic Transmission fluid.
Mercon fluids cannot be used with the automatic 6-speed without
damage or voiding warranty.
Use of a non-approved automatic transmission fluid may cause
internal transaxle component damage.
If necessary, add fluid in 1/2 pint (250 mL) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid should be removed by an authorized
dealer.
An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transaxle components.
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
283

Item Capacity Ford part nameFord part number /
Ford specification
Engine oil 2.3L engine4.5 quarts
(4.25L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
2
XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A with API
Certification Mark Engine oil 3.0Lengine 6.0 quarts (5.7L)
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1/
None
Power steering fluidBetween MIN
and MAX on
reservoirMotorcraft MERCONV
AT FXT-5-QM /
MERCONV
Manual transmission
fluid3.0 quarts
(2.87L)
3
Motorcraft 75W-90 gear
oil (non-synthetic)XY-75W90-Q GL /
WSS-M2C203-A1 and
GL-4
Automatic transmission
fluid 5-Speed7.0 quarts
(6.7L)
4
Motorcraft FNR5
Automatic Transmission
FluidXT-9-QMM5 /
MAZDA M5
Automatic transmission
fluid 6-Speed7.4 quarts
(7.0L)
4
Motorcraft Premium
Automatic Transmission
FluidXT-8-QAW /
WSS-M2C924-A
Rear Differential (AWD)
fluid2.4 pints (1.15L)Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
289

The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label. The following table tells you
which transmission or transaxle
each code represents.
Description Code
5–Speed Manual Transaxle A Mazda G5M 5
5–Speed Automatic Transaxle Mazda FNR5 C
6–Speed Automatic Transaxle Aisin F21 B
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Maintenance and Specifications
293

A
Accessory delay ..........................74
Air cleaner filter ...............284–286
Air conditioning ....................48, 50
Airbag supplemental restraint
system ........................135, 144, 147
and child safety seats ............137
description ..............135, 144, 147
disposal ....................................150
driver airbag ............137, 145, 148
indicator light .........144, 146, 149
operation .................137, 145, 148
passenger airbag .....137, 145, 148
side airbag ...............................144
All Wheel Drive (AWD),
driving off road .........................206
Ambient mood/lighting ...............59
Antifreeze
(see Engine coolant) ................261
Anti-lock brake system
(see Brakes) ......................193–194
Anti-theft system ..............109, 112
arming the system ..................112
disarming a triggered
system .....................................113
triggering .................................113
Audio system
(see Radio) ......................17, 21, 29
Automatic transaxle
fluid, adding ............................279
fluid, checking ........................279
Automatic transmission
driving an automatic
overdrive .........................199–200
fluid, adding ....................281, 284
fluid, checking ................281, 284
fluid, refill capacities ..............288fluid, specification ..................288
Auxiliary input jack (Line in) ....37
Axle
lubricant specifications ..........288
B
Battery .......................................259
acid, treating emergencies .....259
jumping a disabled battery ....227
maintenance-free ....................259
replacement, specifications ...286
servicing ..................................259
Belt-Minder.............................130
Booster seats .............................151
Brakes ........................................193
anti-lock ...........................193–194
anti-lock brake system (ABS)
warning light ...........................194
fluid, checking and adding ....279
fluid, refill capacities ..............288
fluid, specifications .................288
lubricant specifications ..........288
parking ....................................194
shift interlock ..........................197
Break-in period .............................5
Bulbs ............................................59
C
Capacities for refilling fluids ....288
Cassette tape player ...................21
Cell phone use ..............................7
Changing a tire .........................221
Child safety restraints ..............151
child safety belts ....................151
Child safety seats ......................154
attaching with tether straps ..158
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Index
296