2008 FORD FUSION (AMERICAS) manual transmission

When driving with the full-size dissimilar spare tire/wheel additional
caution should be given to:
•Towing a trailer
•Driving vehicles equipped with a camper body
•Driving vehicles with a load on the cargo rack
Drive cautiously when using a full-size dissimilar spare tire/wheel and
seek service as soon as possible.
Stopping and securing the vehicle
1. Park on a level surface, set the parking brake and activate the hazard
flashers.
2. Place the gearshift lever in P (Park) (automatic transmission) or R
(Reverse) (manual transmission) and turn the engine off.
Removing the spare tire and jack
1. Remove the carpeted load floor
panel located in the rear of the
vehicle and remove the lug wrench
and long bolt from the tool bag.
2. Remove the bolt securing the
spare tire using the lug wrench,
then lift and remove the spare tire
from the trunk.
3. Remove the jack retention bolt by
turning it counterclockwise and
remove the jack from the vehicle.
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Owners Guide (post-2002-fmt)
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Roadside Emergencies
223

SERVICE RECOMMENDATIONS
To help you service your vehicle, we providescheduled maintenance
informationwhich makes tracking routine service easy.
If your vehicle requires professional service, your authorized dealer can
provide the necessary parts and service. Check yourWarranty Guideto
find out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
•Do not work on a hot engine.
•Make sure that nothing gets caught in moving parts.
•Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
•Keep all open flames and other burning (cigarettes) material away
from the battery and all fuel related parts.
Working with the engine off
•Automatic transmission/transaxle:
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
•Manual transmission/transaxle:
1. Set the parking brake, depress the clutch and place the gearshift in 1
(First).
2. Turn off the engine and remove the key.
3. Block the wheels.
Working with the engine on
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N
(Neutral).
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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Poor wiper quality can be improved by cleaning the wiper blades and the
windshield, refer toWindows and wiper bladesin theCleaning
chapter.
To prolong the life of the wiper blades, it is highly recommended to
scrape off the ice on the windshield before turning on the wipers. The
layer of ice has many sharp edges and can damage the micro edge of the
wiper rubber element.
ENGINE OIL
Checking the engine oil
Refer to thescheduled maintenance informationfor the appropriate
intervals for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park) (automatic transmissions) or 1 (First) (manual transmissions).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the engine oil level dipstick.
•2.3L I4 engine
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
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Maintenance and Specifications
254

When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 10 miles (16 km) or more to
relearn the idle and fuel trim strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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Checking and adding manual transmission fluid (if equipped)
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Ensure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at bottom of
the opening.
7. Add enough fluid through the filler opening so that the fluid level is
within 3/8 inch (10mm) of the bottom of the filler hole with the vehicle
on a level surface.
8. Install and tighten the fill plug securely.
Use only fluid that meets Ford specifications. Refer to theMaintenance
product specifications and capacitiessection in this chapter.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
To reduce the risk of vehicle damage and/or personal burn
injuries do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
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Maintenance and Specifications
284

Item Capacity Ford part nameFord part number /
Ford specification
Engine oil 2.3L engine4.5 quarts
(4.25L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
2
XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A with API
Certification Mark Engine oil 3.0Lengine 6.0 quarts (5.7L)
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1/
None
Power steering fluidBetween MIN
and MAX on
reservoirMotorcraft MERCONV
AT FXT-5-QM /
MERCONV
Manual transmission
fluid3.0 quarts
(2.87L)
3
Motorcraft 75W-90 gear
oil (non-synthetic)XY-75W90-Q GL /
WSS-M2C203-A1 and
GL-4
Automatic transmission
fluid 5-Speed7.0 quarts
(6.7L)
4
Motorcraft FNR5
Automatic Transmission
FluidXT-9-QMM5 /
MAZDA M5
Automatic transmission
fluid 6-Speed7.4 quarts
(7.0L)
4
Motorcraft Premium
Automatic Transmission
FluidXT-8-QAW /
WSS-M2C924-A
Rear Differential (AWD)
fluid2.4 pints (1.15L)Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
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Owners Guide (post-2002-fmt)
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Maintenance and Specifications
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label. The following table tells you
which transmission or transaxle
each code represents.
Description Code
5–Speed Manual Transaxle A Mazda G5M 5
5–Speed Automatic Transaxle Mazda FNR5 C
6–Speed Automatic Transaxle Aisin F21 B
2008 Fusion(fsn)
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lighting up panel and
interior .......................................56
J
Jack ............................................221
positioning ...............................221
storage .....................................221
Jump-starting your vehicle ......227
K
Keyless entry system ...............107
autolock .....................................96
keypad .....................................107
locking and unlocking doors ..108
programming entry code .......107
Keys .....................................93, 110
positions of the ignition .........188
L
Lamps
autolamp system .......................54
bulb replacement
specifications chart ..................59
daytime running light ...............55
fog lamps ...................................55
headlamps .................................54
headlamps, flash to pass ..........56
instrument panel, dimming .....56
interior lamps ...........................58
replacing bulbs .........................60
Lane change indicator
(see Turn signal) ........................58
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........194
Load limits .................................181
Locks
autolock .....................................96childproof ................................100
doors ..........................................95
Lubricant specifications ...........288
Lug nuts ....................................226
Lumbar support, seats .............115
M
Manual transmission .................202
fluid capacities ........................288
lubricant specifications ..........288
reverse .....................................203
Message center ...........................83
english/metric button ...............88
system check button ................87
warning messages .....................89
Mirrors ...................................75–76
automatic dimming rearview
mirror ........................................75
heated ........................................76
side view mirrors (power) .......76
Moon roof ....................................81
Motorcraft parts ........247, 267, 286
N
Navigation system .......................45
O
Octane rating ............................271
Oil (see Engine oil) ..................254
P
Parking brake ............................194
Parts (see Motorcraft parts) ....286
Passenger Occupant
Classification Sensor .................122
2008 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Index
299