2008 FORD FOCUS manual transmission

SERVICE RECOMMENDATIONS
To help you service your vehicle, we providescheduled maintenance
informationwhich makes tracking routine service easy.
If your vehicle requires professional service, your authorized dealer can
provide the necessary parts and service. Check yourWarranty Guideto
find out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
Be especially careful when inspecting or servicing your vehicle.
•Do not work on a hot engine.
•When the engine is running, make sure that loose clothing, jewelry or
long hair does not get caught in moving parts.
•Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
•Keep all open flames and other burning (cigarettes) material away
from the battery and all fuel related parts.
If you disconnect the battery, the engine must “relearn” its idle condition
before your vehicle will drive properly, as explained inBatteryin this
section.
Working with the engine off
•Automatic transmission/transaxle:
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
•Manual transmission/transaxle:
1. Set the parking brake, depress the clutch and place the gearshift in 1
(First).
2. Turn off the engine and remove the key.
3. Block the wheels.
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Working with the engine on
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N
(Neutral).
2. Block the wheels.
To reduce the risk of vehicle damage and/or personal burn
injuries, do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
instrument panel.
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When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transaxle) or the neutral
position (manual transaxle), turn off all accessories and start the engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 10 miles (16 km) or more to
relearn the idle and fuel trim strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
When the battery is disconnected or a new battery installed, the
transmission must learn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will fully update transmission operation to its optimum shift feel.
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If an overfill occurs, excess fluid
should be removed by an authorized
dealer.
An overfill condition of
transmission fluid may cause
shift and/or engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at the
bottom of the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer to theMaintenance
product specifications and capacitiessection in this chapter.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
To reduce the risk of vehicle damage and/or personal burn
injuries do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
Air filter element (PZEV)
Your vehicle is equipped with a lifetime air filter. The air filter is
designed to last the life of the vehicle. See your authorized dealer or a
qualified technician for replacement. The technician can check the
diagnostics system for the possibility of an excessively dirty air filter.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item CapacityFord Part Name or
EquivalentFord Part Number /
Ford Specification
Brake fluid and (clutch
fluid–if equipped)Between MIN and
MAX on reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A
Door latch, hood latch,
auxiliary hood latch,
trunk latch, seat tracks.— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinder —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
Automatic transaxle
fluid6.9 quarts (6.6L)
1
Motorcraft MERCONLV
AT F
2
XT-10-QLV /
MERCONLV
Manual transaxle fluid
(5-speed)2.0 quarts (1.9L)
1
Motorcraft Full Synthetic
Manual Transmission
FluidXT-M5-QS /
WSD-M2C200-C
E ngine oil 4.5 quarts (4.3L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
3
XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A and API
Certification Mark
Engine coolant 6.1 quarts (5.75L)Motorcraft Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
4
VC-7-B /
WSS-M97B51-A1
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Item CapacityFord Part Name or
EquivalentFord Part Number /
Ford Specification
Cooling system stop
leak pellets—Motorcraft Cooling
System Stop Leak PelletsVC-6 /
WSS-M99B37-B6
Power steering fluidFill to between
MIN and MAX
lines on reservoirMotorcraft MERCONV
AT FXT-5-QM /
MERCONV
Windshield washer fluid 2.1 quarts (2.0L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank13.0 gallons
(49.2L)——
1Approximate dry fill capacity including transmission fluid cooling system, actual refill capacities
will vary based on vehicle application and transmission fluid cooling system (i.e. coolers size,
cooling lines, auxiliary cooler capacities). The amount of transmission fluid and fluid level should
be set by the indication on the dipstick’s normal operating range.
The manual transmission service refill capacity is determined by filling the transaxle to the bottom
of the filler hole with the vehicle on a level surface.2Automatic transmissions that require MERCONLV should only use MERCONLV fluid. Refer to
scheduled maintenanceto determine the correct service interval. Use of any fluid other than the
recommended fluid may cause transmission damage.3Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.4Add the coolant type originally equipped in your vehicle.
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label. The following table tells you
which transmission or transaxle
each code represents.
Description Code
Four-speed automatic 2
Five-speed manual (MTX75) Z
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A
Air cleaner filter ...............241–243
Air conditioning
manual heating and air
conditioning system .................32
Airbag supplemental restraint
system ....................96–97, 105, 107
and child safety seats ..............98
description ................97, 105, 107
disposal ....................................111
driver airbag ..............99, 106, 109
indicator light .................105, 110
operation ...................99, 106, 109
passenger airbag .......99, 106, 109
side airbag ...............................105
Ambient mood/lighting ...............38
Antifreeze
(see Engine coolant) ................221
Anti-lock brake system
(see Brakes) ......................155–156
Anti-theft system ..................71, 73
arming the system ....................73
disarming a triggered
system .......................................74
triggering ...................................74
Audio system (see Radio) .........17
Automatic transaxle
fluid, adding ............................239
fluid, checking ........................239
fluid, specification ..................244
Automatic transmission ............159
driving an automatic
overdrive .................................160
fluid, refill capacities ..............244
Auxiliary input jack (Line in) ....25
Axle
refill capacities ........................244B
Battery .......................................219
acid, treating emergencies .....219
jumping a disabled battery ....190
maintenance-free ....................219
replacement, specifications ...243
servicing ..................................219
Belt-Minder...............................92
Booster seats .............................112
Brakes ........................................155
anti-lock ...........................155–156
anti-lock brake system
(ABS) warning light ...............156
fluid, checking and adding ....239
fluid, refill capacities ..............244
fluid, specifications .................244
lubricant specifications ..........244
parking ....................................156
shift interlock ..........................159
Break-in period .............................5
Bulbs ............................................39
C
Capacities for refilling fluids ....244
Cell phone use ..............................7
Child safety restraints ..............112
child safety belts ....................112
Child safety seats ......................115
attaching with tether
straps .......................................121
in front seat ....................116, 119
in rear seat ......................116, 119
LATCH .....................................123
Child safety seats -
booster seats .............................112
Cleaning your vehicle
engine compartment ..............207
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